Sign In
Upload
Download
Table of Contents
Contents
Add to my manuals
Delete from my manuals
Share
URL of this page:
HTML Link:
Bookmark this page
Add
Manual will be automatically added to "My Manuals"
Print this page
×
Bookmark added
×
Added to my manuals
Manuals
Brands
ABB Manuals
Robotics
IRB 4400 - 45
Product manual
ABB IRB 4400 - 45 Product Manual
Articulated robot
Hide thumbs
1
2
3
4
Table Of Contents
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
page
of
322
Go
/
322
Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Overview
Product Documentation, M2000/M2000A
Product Documentation, M2004
How to Read the Product Manual
1 Safety
Introduction
General Safety Information
Safety in the Robot System
Safety Risks
Safety Risks During Installation and Service Work on Robot
Safety Risks Related to Tools/Workpieces
Safety Risks Related to Pneumatic/Hydraulic Systems
Safety Risks During Operational Disturbances
Risks Associated with Live Electric Parts
Safety Actions
Safety Fence Dimensions
Fire Extinguishing
Emergency Release of the Robot's Arm
Brake Testing
Risk of Disabling Function "Reduced Speed 250 MM/S
Safe Use of the Flexpendant
Work Inside the Manipulator's Working Range
Translate the Information on Safety and Information Labels
Safety Related Instructions
Safety Signals, General
DANGER - Moving Manipulators Are Potentially Lethal
DANGER - First Test Run May Cause Injury or Damage
WARNING - the Unit Is Sensitive to ESD
WARNING - Safety Risks During Work with Gearbox Oil
2 Installation and Commissioning
Introduction
Unpacking
Pre-Installation Procedure
Working Range, IRB 4400/45 and /60
Working Range, IRB 4400/L30
Working Range, IRB 4400/L10
Working Range, IRB 4400/S
Working Range, IRB 4450S
Risk of Tipping/Stability - IRB 4450S
On-Site Installation
Lifting Robot with Round Slings
Manually Releasing the Brakes
Orienting and Securing the Robot
Fitting Equipment on Robot
Loads
Restricting the Working Range
Introduction
Mechanically Restricting the Working Range of Axis 1
Mechanically Restricting the Working Range of Axis 2
Electrically Restricting the Working Range of Axis 3
Unlimited Working Range
Electrical Connections
Customer Connection on Robot
Customer Connections on Upper Arm
Additional Installation (Foundry Prime)
Installation of IRB4400 in a Water Jet Application
Commissioning (Foundry Prime)
Making Robot Ready for Operation (Cleanroom)
Additional Installation Procedure
3 Maintenance
Introduction
Maintenance Schedule
Specification of Maintenance Intervals
Maintenance Schedule
General Maintenance Activities
Inspection of Mechanical Stop, Axis 1
Inspection of Air Hoses (Foundry Prime)
Replacement of Battery Pack, Measuring System
Cleaning of Manipulator
Change and Checking of Oil
Oil in Gearbox Unit, Axis 1-2-3
Inspection of Oil Levels
Oil Change, Gearbox Axis 4
Oil Change, Gearbox Axis 5 and 6 (All Robot Versions Except IRB 4400/L10)
Oil Change, Gearbox Axis 5 and 6 (IRB 4400/L10 Only)
4 Repair
Introduction
General Procedures
Performing a Leak-Down Test
Mounting Instructions for Bearings
Mounting Instructions for Seals
Complete Robot
Replacement of Cable Harness, Axes 1-3
Replacement of Cable Harness, Axes 4-6
Replacement of Complete Arm System
Upper Arm
Replacement of Complete Upper Arm
Replacement of Wrist Unit
Replacement of Arm House Unit, Axis 4
Replacement of Mechanical Stop, Axis 4
Replacement of Signal Cabling, Upper Arm (Option 042)
Measuring the Play, Axis 5
Measuring the Play, Axis 6
Lower Arm
Replacement of Lower Arm
Replacement of Tie Rod
Replacement of Parallel Arm / Replacement of Bearing
Frame and Base
Replacement of Balancing Device
Replacement of Serial Measurement Unit
Replacement of Pushbutton Unit for Brake Release
Replacement of Mechanical Stop Pin, Axis 1
Motors
Replacement of Motor, Axis 1
Replacement of Motor, Axis 2
Replacement of Motor, Axis 3
Adjustment of Motors, Axes 1-3
Removal of Motor, Axes 4, 5 and 6
Refitting of Motor, Axis 4
Refitting of Motor, Axis 5
Refitting of Motor, Axis 6
Gearboxes
Replacement of Gearbox Unit, Axes 1-2-3
Adjusting Play on Axis 4, Intermediate Gear
Additional Repair Routines (Foundry Prime)
Introduction
Repair Routines
5 Calibration Information
Introduction
Calibration Methods
Calibration Scales and Correct Axis Position
Calibration Movement Directions for All Axes
Updating Revolution Counters
Checking the Calibration Position
Additional Calibration Instruction, IRB4400
Overview
Product Documentation, M2000/M2000A
Product Documentation, M2004
6 Reference Information
Introduction
Applicable Safety Standards
Unit Conversion
Screw Joints
Weight Specifications
Document References
Standard Toolkit
Special Tools
Lifting Equipment and Lifting Instructions
7 Part List
Introduction
Manipulator
Upper Arm Part, Axes 4-6
Serial Measurement Unit
Position Switch, Axis 1
8 Foldouts
Introduction
9 Circuit Diagram
Advertisement
Quick Links
1
Oil in Gearbox Unit, Axis 1-2-3
2
Circuit Diagram
Download this manual
Product manual
Articulated robot
IRB 4400 - 45
IRB 4400 - 60
IRB 4400 - L10
IRB 4400 - L30
IRB 4400 - LS
IRB 4400 - 45
M2000, M2000A, M2004
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Advertisement
Table of Contents
Need help?
Do you have a question about the IRB 4400 - 45 and is the answer not in the manual?
Ask a question
Questions and answers
Related Manuals for ABB IRB 4400 - 45
Robotics ABB IRB 4400/60 Product Manual
(304 pages)
Robotics ABB IRB 4400/45 Product Specification
Articulated robot (68 pages)
Robotics ABB IRB 4400 Manual
3hac 5671-1 m98a / bw os 3.2 / rev. 1 (76 pages)
Robotics ABB IRB 460 Operating Manual
(20 pages)
Robotics ABB IRB 4400 - 60 Product Manual
Articulated robot (322 pages)
Robotics ABB IRB 4600 Foundry Prime Product Manual
(408 pages)
Robotics ABB IRB 460 Series Product Manual
(398 pages)
Robotics ABB IRB 360 Operating Manual
(18 pages)
Robotics ABB IRB 660 Product Manual
Flexgripper-clamp (128 pages)
Robotics ABB IRB 6600 - 225/2.55 type B Product Manual
Articulated robot (533 pages)
Robotics ABB IRB 6700 Product Manual
(575 pages)
Robotics ABB IRB 1200 Product Manual
(906 pages)
Robotics ABB IRB 120 Product Manual
Articulated robot (214 pages)
Robotics ABB IRB 6700 Series Product Manual
(846 pages)
Robotics ABB IRB 1200 Product Specification
(64 pages)
Robotics ABB IRB 1100 Product Manual
(766 pages)
This manual is also suitable for:
Irb 4400 - 60
Irb 4400 - l10
Irb 4400 - l30
Irb 4400 - ls
Table of Contents
Save PDF
Print
Rename the bookmark
Delete bookmark?
Delete from my manuals?
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL
Need help?
Do you have a question about the IRB 4400 - 45 and is the answer not in the manual?
Questions and answers