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IRB 2600 Series
Product manual
ABB IRB 2600 Series Product Manual
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Product manual
(396 pages)
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Table Of Contents
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Overview of this Manual
Product Manual, Spare Parts - IRB
Product Documentation
How to Read the Product Manual
General Safety Information
Limitation of Liability
Protective Stop and Emergency Stop
Safety Actions
Fire Extinguishing
Emergency Release of the Robot Axes
Make Sure that the Main Power Has Been Switched off
Safety Risks During Installation and Service Work on Robots
Moving Robots Are Potentially Lethal
First Test Run May Cause Injury or Damage
Work Inside the Working Range of the Robot
Enabling Device and Hold-To-Run Functionality
Risks Associated with Live Electric Parts
The Unit Is Sensitive to ESD
Hot Parts May Cause Burns
Safety Risks Related to Pneumatic/Hydraulic Systems
Safety Risks with Pressure Relief Valve
Brake Testing
Safety Risks During Handling of Batteries
Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
Safety Signals in the Manual
Safety Symbols on Product Labels
2 Installation and Commissioning
Introduction
Pre-Installation Procedure
Unpacking
Requirements, Foundation
Operating Conditions, Robot
Storage Conditions, Robot
Working Range and Type of Motion
Risk of Tipping/Stability
On-Site Installation
Lifting Robot with Roundslings
Lifting and Turning a Suspended Mounted Robot
Setting the System Parameters for a Suspended or Tilted Robot
Mounting Angles and Values
Manually Releasing the Brakes
Orienting and Securing the Robot
Fitting Equipment on Robot
Robot Dimensions
Load Areas
Fitting Equipment on Lower and Upper Arm
Loads Fitted to the Robot, Stopping Time and Braking Distances
Restricting the Working Range
Axes with Restricted Working Range
Mechanically Restricting the Working Range of Axis 1
Additional Stops
Installing Options
Installation of Cooling Fan for Motors (Option)
Installing an Expansion Container
Mounted Robot on
Installation of Foundry Plus Cable Guard (Option No. 908-1)
Signal Lamp (Option)
Start of Robot in Hot Environments
Start of Robot in Cold Environments
Electrical Connections
Robot Cabling and Connection Points
Customer Connection on Robot
Customer Connections on Upper Arm
3 Maintenance
Introduction
Maintenance Schedule and Expected Component Life
Specification of Maintenance Intervals
Maintenance Schedule
Expected Component Life
Inspection Activities
Inspecting Oil Level, Axis-1 Gearbox
Gearbox on
Gearbox on
Inspecting the Oil Level, Axis 2 Gearbox
Inspecting the Oil Level, Axis 3 Gearbox
Inspecting the Oil Level, Axis 4 Gearbox
Inspecting Oil Level, Gearbox Axes 5 - 6
Inspecting the Cable Harness
Inspecting Information Labels
Inspecting the Mechanical Stop Pin, Axis 1
Inspecting Additional Mechanical Stops
Inspecting Dampers
Inspecting the Pressure Relief Valve
Inspecting Signal Lamp (Option)
Replacement / Changing Activities
Type of Lubrication in Gearboxes
Changing the Oil, Axis 1 Gearbox on Floor Mounted Robots
Changing the Oil, Axis-1 Gearbox on Suspended Robots
Changing the Oil, Axis-2 Gearbox
Filling Oil, Axis-2 Gearbox
Changing the Oil, Axis-3 Gearbox
Filling Oil, Axis-3 Gearbox
Changing the Oil, Axis-4 Gearbox
Changing Oil, Axes-5 and -6 Gearboxes
Replacing SMB Battery
Cleaning
Cleaning the IRB 2600/IRB 2600 ID
4 Repair
Introduction
Performing a Leak-Down Test
General Procedures
Mounting Instructions for Bearings
Mounting Instructions for Seals
Cut the Paint or Surface on the Robot before Replacing Parts
The Brake Release Buttons May be Jammed after Service Work
Complete Robot
Removing the Complete Cable Harness
Removing Cable Harness in Frame
Removing Cable Harness in Lower Arm and Armhouse
Refitting the Complete Cable Harness
Refitting the Cable Harness in the Base
Refitting the Cable Harness in the Lower Arm and Armhouse
Replacing the Cable Harness in the Upper Arm - IRB 2600ID
Replacing SMB Unit
Refitting the SMB Unit
Replacing the Brake Release Board
Replacing the Complete Upper Arm
Attaching the Lifting Accessories to the Upper Arm
Attaching the Roundslings to the Upper Arm
Refitting the Complete Upper Arm
Replacing Complete Tubular Shaft Unit
Replacing Wrist Unit
Measuring the Play, Axis 5
Measuring the Play, Axis 6
Measuring the Play, Axis 5 (ID Upper Arm)
Measuring the Play, Axis 6 (ID Upper Arm)
Product Manual - IRB
Replacing the Lower Arm
Refitting the Lower Arm
Frame and Base Repair
Replacing Stop Pin Axis 1
Replacing the Base
Refitting the Base
Removing Motors
Position of Robot
Draining Gearbox
Refitting Motors
Filling Oil in Gearbox
Replacing Motor Axis 5 - IRB 2600ID
Refitting Motor Axis 5
Replacing Motor Axis 6 and Wrist Unit - IRB 2600ID
Refitting Axis-6 Motor and Wrist Unit
Adjusting the Play
Replacing Gearbox Axis 1
Gearboxes
Removing Gearbox Axis 1
Refitting Gearbox Axis 1
Refitting the Arm System to the Base
Replacing Gearbox Axis 2
Refitting Gearbox Axis 2
Replacing Gearbox Axis 3
Introduction and Calibration Terminology
Calibration Methods
When to Calibrate
Synchronization Marks and Axis Movement Directions
Synchronization Marks and Synchronization Position for Axes
Calibration Movement Directions for All Axes
Updating Revolution Counters
Calibrating with Axis Calibration Method
Description of Axis Calibration
Calibration Tools for Axis Calibration
Installation Locations for the Calibration Tools
Axis Calibration - Running the Calibration Procedure
Axis Calibration with Safemove Option
Unsynchronized Speed Exceeded
Unsynchronized Time Limit Expired
Calibrating with Calibration Pendulum Method
Verifying the Calibration
Checking the Synchronization Position
6 Decommissioning
Introduction
Environmental Information
Scrapping of Robot
7 Robot Description
Robot Types
Non-Compatible Versions of Axis-1 and Axis-2 Gearboxes
Identifying the Gearbox Version Visually
Identifying the Gearbox Version by Article Number
8 Reference Information
Introduction
Applicable Standards
Unit Conversion
Screw Joints
Weight Specifications
Standard Tools
Special Tools
Lifting Accessories and Lifting Instructions
9 Spare Part Lists
Spare Part Lists and Illustrations
Circuit Diagram
Index
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ROBOTICS
Product manual
IRB 2600
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This manual is also suitable for:
Irb 2600-20/1.65
Irb 2600id-8/2.0
Irb 2600-12/1.85
Irb 2600-12/1.65
Irb 2600id-15/1.85
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