SSANGYONG Rexton Y200 Manual page 1189

SSANGYONG Y200
Adapter, Input Shaft and Carrier
1. Place the planet carrier assembly on work bench
to be the retaining ring mounting groove upward.
2. Install the sun gear with the hub end up into the
planet carrier assembly and rotate the sun gear
to make sure that gears are fully engaged.
3. Align the tabs and install the thrust plate into the
planet carrier assembly.
4. Install the retaining ring to the planet carrier
assembly.
5. Press the needle bearing into the input shaft and
press the new sleeve bearing into the input shaft
assembly.
6. Install the planet carrier assembly onto the input
shaft and install the thrust washer. Press the
bearing over input shaft.
7. After pressing the bearing, install the retaining
ring.
8. Press the pin into the front adapter.
9. Slowly press the oil seal into the front adapter.
10. Install the front adapter assembly.
Notice: After installation, make sure that snap ring
is correctly installed into the groove.
11. Position the input shaft assembly over front cover
and engage into the bearing groove by expanding
YAD5D810
the ends of snap ring.
12. Apply 1.6mm bead of sealant on the mounting
face for the transfer case and tighten the 6 bolts.
13. Install the breather.
Installation Notice
Front Output Shaft
Cross Sectional View
YAD5D820
PART TIME - T/C 5D1-37
Item Tightening Torque
6 Bolts 28 - 48 N•m
(21 - 35 lb-ft)
Breather 8 - 15 N•m