SSANGYONG Rexton Y200 Manual page 1276

SSANGYONG Y200
TRANSFER CASE - TOD 5D2-81
6. If the input shaft needle bearing and bushing were
removed, install a new bearing and bushing as
detailed in the following steps:
Press a new needle bearing, then a new bushing
in the input shaft as follows:
•
Position the input shaft on Axle Bearing/Seal
Plate or equivalent, and Pinion Bearing Cone
Replacer as a spacer.
•
Press a new needle bearing into the end of the
input shaft until it seats in the input shaft.
YAD5D530
•
Press in a new bushing.
YAD5D540
7. The recessed face of the sun gear and the snap
ring groove on the bearing outer race should be
toward the rear of the transfer case.
8. The stepped face of the thrust washer should face
toward the bearing.
9. Slide the sun gear, thrust plate and thrust washer
into position on the input shaft.
10. Press the bearing over the input shaft.
11. Install the external snap ring to the input shaft.
YAD5D550
12. Install the front planet to the sun gear and input
shaft.
13. Install the internal snap ring to the planetary carrier.
YAD5D560