Engine Unit Installation - Toyota T100 1996 Service Manual

EM−70
1996 TOYOTA T100 (RM449U)
ENGINE MECHANICAL (3RZ−FE)
INSTALLATION
1.
2.
(a)
(b)
P15082
(c)
(d)
(e)
(f)
(g)
P15092
3.
(a)
(b)
(c)
(d)
P15099
4.
Tighten the 4 bolts and nuts holding the mounting insulators to
the body mountings.
5.
(a)
(b)
(c)
P15092
6.
(a)
(b)
7.
P15137
− ENGINE UNIT
INSTALL TRANSMISSION TO ENGINE
INSTALL ENGINE AND TRANSMISSION ASSEMBLY
IN VEHICLE
Attach the engine hoist chain to the engine hangers.
Lower the engine and transmission assembly into the en-
gine compartment.
Keep the engine level, and align the RH and LH mount-
ings and body mountings.
Attach the RH and LH mounting insulators to the body
mountings, and temporarily install the 4 bolts and nuts.
Jack up and put the transmission onto the frame.
Remove the hoist chain.
Remove the bolt and rear engine hanger.
INSTALL ENGINE REAR MOUNTING BRACKET
Raise the transmission slightly by raising the engine with
a jack and a wooden block under the transmission.
Install the engine rear mounting bracket to the frame.
Torque: 25 N·m (260 kgf·cm, 19 ft·lbf)
Lower the transmission and rest it on the extension hous-
ing.
Install the mounting bracket to the mounting insulator.
Torque: 18 N·m (180 kgf·cm, 13 ft·lbf)
TIGHTEN RH AND LH ENGINE MOUNTING
INSULATOR BOLTS AND NUTS
Torque: 38 N·m (380 kgf·cm, 28 ft·lbf)
CONNECT STARTER WIRE
Connect the ground strap with the bolt.
Connect the starter connector.
Connect the starter wire with the nut.
M/T:
INSTALL CLUTCH RELEASE CYLINDER
Connect the clutch line with the bolt.
Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
Install the clutch release cylinder with the 2 bolts.
Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)
A/T:
INSTALL CROSS SHAFT
EM1OM−01