Intake Manifold - Removal/Installation - SSANGYONG 2004 Rexton 2.7XDi Workshop Manual

DI03-18
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN

Intake Manifold - Removal/Installation

Preceding Work: Disconnection of negative battery cable
1. Lift up the vehicle and remove the skid plate.
Y220_03033
2. Open the coolant reservoir cap and remove loosen the
drain cock to drain the coolant.
Y220_03034
3. Remove the air inlet hose (1) from intake manifold.
4. Loosen the clamp and remove the coolant inlet hose (2).
Y220_03035
5. Remove the coolant inlet port housing.
6. Remove the vacuum hose from EGR valve.
7. Remove the EGR valve mounting bolts and gasket.
Remove the EGR exhaust pipe (primary) mounting bolts
and gasket.
Notice
• Replace the pipes (2, 3) at both sides of EGR cooler
(1) and gaskets with new ones.
• Make sure that the convex surface of gasket is facing
to the pressurized direction.
Y220_03036
INTAKE SYSTEM
DI ENG SM - 2004.4