SSANGYONG 2004 Rexton 2.7XDi Workshop Manual page 4

6. Follow the job procedures. If you find a defective component, replace it with new one.
For safety reasons: check pressure is low before opening the HP systems (pipes)
Once disconnected, the fuel pipes between HP pump and fuel rail and between fuel rail
and each injector should be replaced with new ones. The pipes should be tightened to
specified tightening torques during installation. Over or under torques out of specified
range may cause damages and leaks at connections. Once installed, the pipes have been
deformed according to the force during installtion, therefore they are not reusable.
The copper washer on injector should be replaced with new one. The injector holder bolt
should be tightened to specified tightening torque as well. If not, the injection point may be
deviated from correct position, and it may cause engine disorder.
Plug the disconnected parts with sealing caps, and remove the caps immediately
High pressure pump
IMV valve
Transfer pump and high
pressure pump
Fuel temperature sensor
Water separator
Water detection sensor
GENERAL INFORMATION
DI ENG SM - 2004.4
Disconnect the negative battery cable.
Use special tools and torque wrench to perform the correct works.
before replacing the components.
Priming
pump
Fuel filter
Fuel tank
Fuel pressure sensor
Common rail
Injection
pipe
Injector
Cap position
Supply line
Return line
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
DI0A-5
Y220_0A039