General D e s c rip tio n ...............
Service O p e ra tio n s..................
Draining Tank
....................
Gauge U nit or Fuel Strainer
Fuel T a n k .............................
A ll cab m odel trucks (except T ilt Cabs) have a 21 ga l
lon (17.5 gallons Im p eria l M easure) capacity (approx.)
fuel tank mounted behind the seat within the cab. The
tank is constructed of two ste e l sections, seam welded,
together.
The f ille r neck extends through the left side of
the cab, at a convenient height from the ground. Excep
tional
stiffn ess is secured by the combination of the
welded flanges and depressed ribs in both the fron t and
re a r halves.
The tank is bolted to the re a r of the cab
and to the flo o r panel.
Fram e mounted tanks are located on the right side of
the chassis and lay lengthwise outside the fram e side r a il
on Forw ard Control, 1-1/2, and 2 ton models.
On 1 ton m odels, the above inform ation also applies
except that the tank is mounted on the outside of the le ft
fra m e side ra il.
A strong mounting of two m etal straps
anchor these tanks to mounting brackets which are bolted
to the fra m e side m em ber.
On 1/2 and 3/4 ton conventional and 4-w heel d rive
m odels the tank is located to the re a r of the axle and be
tween the side ra ils and envelopes the forw a rd edge of the
spare tire . These tanks are supported by one or two steel
straps which are held at eith er end by a hook into the side
ra il.
M etal to m etal contact between tank and brackets
o r straps is prevented by the use of anti-squeak m aterial.
D R A IN IN G FUEL TANK
If the fuel tank does not incorporate a drain plug, it
w ill
be
necessary to siphon fuel fro m
draining
is
needed.
T h e
recommended.
SECTION 8
FUEL TANK AND EXHAUST
CONTENTS OF THIS SECTION
Fuel Tank (E x cep t w ith evaporative emission c o n t r o l ) ..................
Fuel Tank (w ith evaporative emission c o n t r o l ) ...................... ..
Exhaust S y s te m ....................................................................................
FUEL TANK
(EXCEPT EVAPORATIVE EM ISSIO N CONTROL)
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GENERAL DESCRIPTION
SERVICE OPERATIONS
the tank when
follow in g
procedure
INDEX
Fuel Line S e r v i c e ..............................................................................
Frame Mounted - Fuel F ilter ..........................................................
Fuel Line Retainer Clip ..................................................................
Special T o o l s .........................................................................................
Upper and lo w er f ille r necks v a ry as to size , length and
shape, depending on m odel requirem ents.
are treated so that rust w ill not fo rm and get into the
fuel system .
L o w er f i l l e r necks are fir s t bolted or r iv
eted to the tank, except on cab m odels, and then sweat
sold ered in place to elim inate any p ossib ility of leakage
at this point.
A ll tanks are equipped with a vented f ille r neck cap.
A ll 40 through 60 S eries trucks incorporate a pressu re
r e lie f valve.
The fuel pickup pipe is built in tegrally with the tank
gauge unit, located at the top of the tank. A la rge area,
fin e-m esh screen is located on the bottom of the fuel
pickup pipe.
This screen is designed to prevent the en
trance of d irt or w ater into the fuel system , and operates
with a self-clean in g action.
Fram e mounted tanks consist of an upper and lo w er
half,
each
with
a wide
pressed into the tank halves. The two tank sections are
seam welded at the flange around the entire tank to as
sure
leakproof
construction.
secured by the combination of the welded flanges and de
p ressed ribs in both upper and low er tank sections. Baf
fle plates are incorporated to provide additional stiffness
and to prevent the surging of gasoline within the tank.
1. Obtain approxim ately 10 feet of 3/8" I.D. hose and
cut a flap-type s lit 18" from one end. Make this
cut in the direction of the shorter end of hose (See
Figure 1).
is
2. Insert a sm all pipe nipple (sligh tly la rg e r O.D. than
the hose I.D .) into the opposite end of hose.
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These necks
flange and b affles which are
Exceptional
stiffn ess is
CHEVROLET TRUCK SERVICE MANUAL
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