ABB IRB 6640 Foundry Prime Product Manual page 6

Table of contents
2.8 Restricting the working range ..............................................................................
2.8.1 Axes with restricted working range .............................................................
2.8.2 Mechanically restricting the working range of axis 1 ......................................
2.8.3 Mechanically restricting the working range of axis 2 ......................................
2.8.4 Mechanically restricting the working range of axis 3 ......................................
2.9 Electrical connections ........................................................................................
2.9.1 Robot cabling and connection points ..........................................................
2.10 Start of robot in cold environments ......................................................................
3 Maintenance
3.1 Introduction for Foundry Prime robots ...................................................................
3.2 Maintenance schedule and expected component life ...............................................
3.2.1 Specification of maintenance intervals ........................................................
3.2.2 Maintenance schedule .............................................................................
3.2.3 Expected component life .........................................................................
3.3 Inspection activities ...........................................................................................
3.3.1 Inspecting the oil level in axis-1 gearbox .....................................................
3.3.2 Inspecting the oil level in axis-2 gearbox .....................................................
3.3.3 Inspecting the oil level in axis-3 gearbox .....................................................
3.3.4 Inspecting the oil level in axis-4 gearbox .....................................................
3.3.5 Inspecting the oil level in axis-5 gearbox .....................................................
3.3.6 Inspecting the oil level in axis-6 gearbox .....................................................
3.3.7 Inspecting the balancing device .................................................................
3.3.8 Inspecting the cable harness .....................................................................
3.3.9 Inspection of air hoses (Foundry Prime) ......................................................
3.3.10 Inspection of surface treatment (Foundry Prime) ...........................................
3.3.11 Inspecting the information labels ................................................................
3.3.12 Inspecting the axis-1 mechanical stop pin ...................................................
3.3.13 Inspecting the additional mechanical stops .................................................
3.3.14 Inspecting the damper on axes 2-5 .............................................................
3.3.15 Inspecting the signal lamp (option) .............................................................
3.4 Changing activities ............................................................................................
3.4.1 Type of lubrication in gearboxes ................................................................
3.4.2 Changing oil, axis-1 gearbox .....................................................................
3.4.3 Changing oil, axis-2 gearbox .....................................................................
3.4.4 Changing oil, axis-3 gearbox .....................................................................
3.4.5 Changing oil, axis-4 gearbox .....................................................................
3.4.6 Changing oil, axis-5 gearbox .....................................................................
3.4.7 Changing oil, axis-6 gearbox .....................................................................
3.4.8 Replacing the SMB battery ........................................................................
3.5 Analysis activities ..............................................................................................
3.5.1 Analyzing the water content in gearbox oil ...................................................
3.6 Lubrication activities ..........................................................................................
3.6.1 Lubrication of spherical roller bearing, balancing device .................................
3.6.2 Rust preventive measures, bearing axis 1 (Foundry Prime) .............................
3.6.3 Rust preventive measures, sealing axis 4 (Foundry Prime) ..............................
3.6.4 Rust preventive measures, support bearing in wrist (Foundry Prime) ................
3.6.5 Apply Mercasol on output shaft axis 2 .........................................................
3.6.6 Apply Mercasol on output shaft axis 3 ........................................................
3.7 Cleaning activities .............................................................................................
3.7.1 Cleaning the IRB 6640 Foundry Prime .........................................................
4 Repair
4.1 Introduction ......................................................................................................
4.2 General procedures ...........................................................................................
4.2.1 Performing a leak-down test ......................................................................
4.2.2 Mounting instructions for bearings .............................................................
4.2.3 Mounting instructions for seals ..................................................................
4.2.4 Cut the paint or surface on the robot before replacing parts ............................
6
© Copyright 2011-2018 ABB. All rights reserved.
Product manual - IRB 6640 Foundry Prime
3HAC040586-001 Revision: N
107
107
108
110
112
115
115
117
119
119
121
121
122
125
127
127
129
131
134
136
139
144
150
155
156
157
159
161
164
166
168
168
170
173
176
179
182
185
188
193
193
194
194
198
201
204
206
208
210
210
213
213
214
214
215
217
219