ABB IRB 6640 Foundry Prime Product Manual page 123

Maintenance activ-
ity
Changing
Changing
Changing
Changing
Changing
Changing
Changing
Changing
Changing
Replacement
Replacement
Overhaul
Overhaul
Lubrication
Lubrication
Rust preventing
Rust preventing
Rust preventing
Rust preventing
Rust preventing
Rust preventing
i
ii
iii Before changing oil, always check the oil level. Always analyze the water content in the exchanged
Product manual - IRB 6640 Foundry Prime
3HAC040586-001 Revision: N
Equipment
iii
Oil in axis-1 gearbox
iii
Oil in axis-2 gearbox
iii
Oil in axis-3 gearbox
iii
Oil in axis-4 gearbox
iii
Oil in axis-5 gearbox
iii
Oil in axis-6 gearbox
Support shaft with bearing axis 5
Balancing device, bearings (Standard
bearings, rear and front)
Balancing device, bearings (Solid oil
bearings, rear and front)
Battery pack, measurement system of
type RMU101 or RMU102 (3-pole battery
contact)
Battery pack, measurement system with
2-pole battery contact, e.g. DSQC633A
Robot
Axis-6 gearbox
Balancing device, bearings (Standard
bearings, rear and front)
Balancing device, bearings (Solid-oil
bearings, rear and front)
Apply Mercasol on output shaft Axis-2
gear
Apply Mercasol on output shaft Axis-3
gear
Apply Mercasol on support shaft with
bearing axis 5
Axis-1 sealing
Axis-4 sealing
Axis-5 sealing
Damage to painted surfaces must be repaired as soon as possible to avoid corrosion.
The warranty does not apply to effects or wear caused by environmental factors.
oil, according to Analyzing the water content in gearbox oil on page
of each gearbox.
If the water content in oil is more than 3%, analyze the new oil within 2 months. Repeatedly high
water content in oil indicates wear of radial sealing in the gearbox.
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3 Maintenance
3.2.2 Maintenance schedule
Continued
Interval
Every:
• 6 months
Every:
• 6 months
Every:
• 6 months
Every:
• 6 months
Every:
• 6 months
Every:
iv
• 6 months
Every:
• 12 months
Every:
• 12 months
Every:
• 24 months
36 months or battery low alert
v
vi
Battery low alert
40,000 hours
Every:
• 24 months
Every:
• 6 months
No re-greasing needed
Every:
• 6 months
Every:
• 6 months
Every:
• 6 months
Every:
• 6 months
Every:
• 6 months
Every:
• 6 months
193, to determine the condition
Continues on next page
123