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IRB 6660
ABB IRB 6660 Manuals
Manuals and User Guides for ABB IRB 6660. We have
5
ABB IRB 6660 manuals available for free PDF download: Product Manual, Product Specification, Product Manual, Spare Parts, Operating Manual
ABB IRB 6660 Product Manual (396 pages)
Brand:
ABB
| Category:
Robotics
| Size: 15.33 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation
15
How to Read the Product Manual
17
1 Safety
19
General Safety Information
19
Limitation of Liability
19
Protective Stop and Emergency Stop
21
Safety Actions
22
Fire Extinguishing
22
Emergency Release of the Robot Axes
23
Make Sure that the Main Power Has Been Switched off
24
Safety Risks
25
Safety Risks During Installation and Service Work on Robots
25
Moving Robots Are Potentially Lethal
27
First Test Run May Cause Injury or Damage
28
Work Inside the Working Range of the Robot
29
Enabling Device and Hold-To-Run Functionality
30
Risks Associated with Live Electric Parts
31
The Unit Is Sensitive to ESD
33
Hot Parts May Cause Burns
34
Safety Risks Related to Pneumatic/Hydraulic Systems
35
Brake Testing
36
Safety Risks During Handling of Batteries
37
Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
38
Safety Signals and Symbols
40
Safety Signals in the Manual
40
Safety Symbols on Product Labels
42
2 Installation and Commissioning
49
Introduction
49
Unpacking
50
Pre-Installation Procedure
50
Working Range and Type of Motion
54
Risk of Tipping/Stability
58
On-Site Installation
60
Lifting Robot with Fork Lift
60
Lifting Robot with Roundslings
66
Lifting Robot with Lifting Slings
69
Manually Releasing the Brakes
73
Lifting the Base Plate
75
Securing the Base Plate
76
Orienting and Securing the Robot
81
Fitting Equipment on Robot
84
Installation of Chip Protection - IRB 6660
88
Installation of Cooling Fan for Motors (Option)
90
Installation of Foundry Plus Cable Guard (Option No. 908-1)
97
Loads Fitted to the Robot, Stopping Time and Braking Distances
98
Signal Lamp (Option)
99
Restricting the Working Range
100
Axes with Restricted Working Range
100
Mechanically Restricting the Working Range of Axis 1
101
Extended Working Range, Axis 1 (Option 561-1)
103
Electrical Connections
104
Robot Cabling and Connection Points
104
Start of Robot in Cold Environments
107
3 Maintenance
109
Introduction
109
Maintenance Schedule and Component Life
110
Specification of Maintenance Intervals
110
Maintenance Schedule
111
Expected Component Life
113
Inspection Activities
114
Inspecting the Oil Level in Axis-1 Gearbox
114
Inspecting, Oil Level Gearbox Axes 2 - 3
116
Inspecting the Oil Level in Axis-4 Gearbox
119
Inspecting the Oil Level in Axis-5 Gearbox
121
Inspecting the Oil Level in Axis-6 Gearbox
123
Inspecting, Balancing Device Bearings and Piston Rod Guide Ring
126
Inspection, Cable Harness
130
Inspecting the Information Labels
134
Inspecting the Axis-1 Mechanical Stop Pin
136
Inspecting the Additional Mechanical Stops
138
Inspecting the Damper on Axes 2-5
140
Inspecting, Signal Lamp (Option)
142
Replacement/Changing Activities
144
Type of Lubrication in Gearboxes
144
Changing Oil, Axis-1 Gearbox
146
Changing Oil, Gearbox Axes 2 and 3
149
Changing Oil, Axis-4 Gearbox
153
Changing Oil, Axis-5 Gearbox
156
Changing Oil, Axis-6 Gearbox
159
Replacing the SMB Battery
162
Lubrication Activities
166
Lubricating Balancing Device Bearings and Piston Rod
166
Cleaning Activities
169
Cleaning the IRB 6660
169
4 Repair
173
Introduction
173
General Procedures
174
Performing a Leak-Down Test
174
Mounting Instructions for Bearings
175
Mounting Instructions for Seals
177
Cut the Paint or Surface on the Robot before Replacing Parts
179
The Brake Release Buttons May be Jammed after Service Work
180
Complete Robot
181
Replacement of Cable Harness, Lower End (Axes 1-3)
181
Replacement of Process Cable Package 1 - 3 MH
189
Replacement of Cable Harness, Upper End
196
Replacement of Cabling, Axis 5 Motor
204
Replacement of Complete Arm System
207
Upper and Lower Arms
217
Replacing the Turning Disk
217
Replacement of Complete Wrist Unit
221
Replacement of Upper Arm
227
Replacing the Parallel Rod
238
Replacing the Complete Lower Arm
244
Replacement of Parallel Arm
252
Frame and Base
259
Replacing the SMB Unit
259
Replacing the Brake Release Board
262
Replacing the Balancing Device
266
Motors
274
Replacing Motor, Axis 1
274
Replacing Motors, Axes 2 and 3
281
Replacement of Motor, Axis 4
292
Replacement of Motor, Axis 5
297
Replacement of Motor, Axis 6
303
Gearboxes
311
Replacing the Axis 1 Gearbox
311
Replacing the Gearbox, Axes
324
Replacement of Gearbox, Axis
336
5 Calibration
341
Introduction to Calibration
341
Introduction and Calibration Terminology
341
Calibration Methods
342
When to Calibrate
344
Synchronization Marks and Axis Movement Directions
345
Synchronization Marks and Synchronization Position for Axes
345
Calibration Movement Directions for All Axes
347
Updating Revolution Counters
348
Calibrating with Axis Calibration Method
352
Description of Axis Calibration
352
Calibration Tools for Axis Calibration
354
Installation Locations for the Calibration Tools
356
Axis Calibration - Running the Calibration Procedure
357
Calibrating with Calibration Pendulum Method
363
Verifying the Calibration
364
Checking the Synchronization Position
365
6 Decommissioning
367
Introduction
367
Environmental Information
368
Scrapping of Robot
369
Decommissioning of Balancing Device
370
7 Reference Information
373
Introduction
373
Applicable Standards
374
Unit Conversion
376
Screw Joints
377
Weight Specifications
380
Standard Tools
381
Special Tools
382
Lifting Accessories and Lifting Instructions
385
8 Spare Part Lists
387
Spare Part Lists and Illustrations
387
9 Circuit Diagram
389
Circuit Diagrams
389
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ABB IRB 6660 Product Specification (76 pages)
Brand:
ABB
| Category:
Robotics
| Size: 6.13 MB
Table of Contents
Table of Contents
5
Overview of this Product Specification
7
Description
9
Structure
9
Introduction
9
Technical Data
12
Standards
17
Applicable Standards
17
Installation
18
Introduction
18
Operating Requirements
19
Mounting the Manipulator
20
Calibration and References
25
Calibration Methods
25
Fine Calibration with Calibration Pendulum
27
Absolute Accuracy Calibration
28
Robot References
30
Load Diagrams
32
Introduction to Load Diagrams
32
Load Diagrams
33
Maximum Load and Moment of Inertia for Full and Limited Axis 5 (Center Line Down) Movement
39
Wrist Torque
41
Mounting of Equipment
42
General
42
Mounting of Hip Load
44
Robot Motion
48
Introduction
48
Performance According to ISO 9283
52
Velocity
53
Robot Stopping Distances and Times
54
Customer Connections
55
Maintenance and Troubleshooting
59
Introduction
59
Variants and Options
61
Introduction to Variants and Options
61
Manipulator
62
Floor Cables
65
Application
66
Application Manipulator
66
Connector Kits Manipulator
67
Base - Connector Kits
68
Axis 3 - Connector Kits
70
Application Floor Cables
71
Warranty
72
Index
73
ABB IRB 6660 Product Manual, Spare Parts (40 pages)
Brand:
ABB
| Category:
Robotics
| Size: 1.85 MB
Table of Contents
Table of Contents
5
Overview of this Manual
7
Product Documentation
9
Spare Parts - Cable Harness
11
Spare Parts - Motor Axis
15
Spare Parts - Frame to Base
17
Spare Parts - Frame to Lower Arm
19
Spare Parts - Lower Arm System
21
Spare Parts - Parallel Rod
23
Spare Parts - Balancing Device
25
Spare Parts - Shafts Axes
27
Spare Parts - Upper Arm (Incl. Wrist Unit)
29
Spare Parts - Labels
33
Spare Parts - Options
35
Retrofit Kit, Foundry
37
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ABB IRB 6660 Operating Manual (20 pages)
Brand:
ABB
| Category:
Robotics
| Size: 3.45 MB
Table of Contents
Table of Contents
5
Overview of this Manual
7
Emergency Safety Information
9
Stopping the Robot and Switching off the Power
9
Releasing a Person Trapped by the Robot Axes
10
Fire Extinguishing
16
ABB IRB 6660 Operating Manual (18 pages)
Brand:
ABB
| Category:
Robotics
| Size: 2.11 MB
Table of Contents
Table of Contents
5
Overview of this Manual
7
Emergency Safety Information
9
Stopping the Robot and Switching off the Power
9
Manually Releasing the Brakes
10
Fire Extinguishing
14
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