Index - TOHATSU BFT115A Service Manual

INDEX

A/F SENSOR HEATER INSPECTION························5-139
A
A/F SENSOR REMOVAL/INSTALLATION ·················5-115
AIR VENT STRAINER/AIR VENT TUBE REMOVAL/
INSTALLATION···························································5-106
ALERT SYSTEM/WARNING SYSTEM
TROUBLESHOOTING ··················································4-17
ALTERNATOR BELT INSPECTION ·······························3-8
ALTERNATOR BRACKET REMOVAL/
INSTALLATION·······························································7-7
ALTERNATOR DISASSEMBLY/ASSEMBLY ·················7-8
ALTERNATOR INSPECTION ·······································7-20
ALTERNATOR REMOVAL/INSTALLATION···················7-5
ANODE METAL INSPECTION (INSIDE ENGINE) ·······3-21
ANODE METAL INSPECTION (OUTSIDE ENGINE) ···3-19
ANODE METAL/WATER SCREEN REMOVAL/
INSTALLATION
GEAR CASE (COUNTER ROTATION) ····················17-7
GEAR CASE (STANDARD ROTATION) ··················16-7
BACKLASH INSPECTION
B
GEAR CASE (COUNTER ROTATION) ··················17-48
GEAR CASE (STANDARD ROTATION) ················16-45
BALANCER CASE DISASSEMBLY/ASSEMBLY ·······15-30
BATTERY AND CABLE CONNECTION ·······················3-28
BEARING HOLDER DISASSEMBLY/ASSEMBLY
GEAR CASE (COUNTER ROTATION) ··················17-34
BEARING SELECTION···············································15-43
BEFORE TROUBLESHOOTING ····································4-2
CABLE/HARNESS ROUTING ······································2-17
C
CAMSHAFT/ROCKER ARM REMOVAL/
INSTALLATION···························································14-26
CHARGING SYSTEM TROUBLESHOOTING················7-4
CIRCUIT DIAGRAM······················································5-10
CKP SENSOR REMOVAL/INSTALLATION ···············5-118
CLUTCH SHIFTER INSPECTION
GEAR CASE (COUNTER ROTATION) ··················17-53
GEAR CASE (STANDARD ROTATION) ················16-48
CMP SENSOR REMOVAL/INSTALLATION···············5-119
COMPONENT LOCATION
CONTROLS······························································20-2
COOLING SYSTEM ·················································11-2
CYLINDER BLOCK ··················································15-2
CYLINDER HEAD ····················································14-2
ENGINE COVER/COVER LOCK ·······························6-2
ENGINE REMOVAL/INSTALLATION·······················13-2
GEAR CASE (COUNTER ROTATION) ····················17-2
GEAR CASE (STANDARD ROTATION) ··················16-2
LUBRICATION SYSTEM··········································12-2
MOUNT ····································································18-2
TRIM/TILT ································································19-2
CONNECTOR GENERAL LAYOUT DRAWING ···········22-7
COVER LOCK CABLE REMOVAL/INSTALLATION·····6-15
CRANKCASE BREATHER INSPECTION ····················3-28
CRANKCASE/BALANCER REMOVAL/
INSTALLATION·····························································15-8
CRANKSHAFT PULLEY/CAM CHAIN REMOVAL/
INSTALLATION···························································14-11
CRANKSHAFT/PISTON/CYLINDER BLOCK
INSPECTION ······························································15-32
CYLINDER BLOCK/CRANKSHAFT/PISTON
DISASSEMBLY/ASSEMBLY ······································15-15
CYLINDER COMPRESSION TEST····························14-44
CYLINDER HEAD COVER REMOVAL/
INSTALLATION·····························································14-6
CYLINDER HEAD DISASSEMBLY/ASSEMBLY ········14-39
CYLINDER HEAD INSPECTION ································14-45
CYLINDER HEAD REMOVAL/INSTALLATION··········14-35
DIMENSIONAL DRAWING ·············································1-4
D
DTC TROUBLESHOOTING··········································5-15
EACH OPERATION PART INSPECTION ····················3-31
E
ECM REMOVAL/INSTALLATION································· 10-4
ECM TERMINAL ARRANGEMENT······························ 5-13
ECT SENSOR 1/2/3/4 INSPECTION ························· 5-137
ECT SENSOR 1 REMOVAL/INSTALLATION ············ 5-116
ECT SENSOR 2 REMOVAL/INSTALLATION ············ 5-117
ECT SENSOR 3 REMOVAL/INSTALLATION ············ 5-117
ECT SENSOR 4 REMOVAL/INSTALLATION ············ 5-118
ELECTRIC PARTS CASE REMOVAL/
INSTALLATION ···························································· 10-5
EMERGENCY STOP SWITCH INSPECTION·············· 3-30
ENGINE & FRAME TORQUE VALUES ························· 2-4
ENGINE CONDITION INSPECTION···························· 3-31
ENGINE COVER AIR GUIDE REMOVAL/
INSTALLATION ···························································· 6-20
ENGINE INSTALLATION ············································· 13-6
ENGINE OIL FILTER REPLACEMENT·························· 3-6
ENGINE OIL LEAK INSPECTION ································ 3-30
ENGINE OIL LEVEL INSPECTION/OIL CHANGE········· 3-4
ENGINE REMOVAL ····················································· 13-3
ENGINE TROUBLESHOOTING····································· 4-2
EOP SENSOR REMOVAL/INSTALLATION··············· 5-119
EXHAUST MANIFOLD ANODE REMOVAL/
INSTALLATION ·························································· 5-112
EXHAUST MANIFOLD REMOVAL/
INSTALLATION ·························································· 5-107
EXTENSION CASE REMOVAL/INSTALLATION
GEAR CASE (COUNTER ROTATION) ················· 17-12
GEAR CASE (STANDARD ROTATION) ··············· 16-12
FLUSH VALVE DISASSEMBLY/ASSEMBLY············· 11-14
F
FLYWHEEL INSPECTION ········································· 15-32
FLYWHEEL REMOVAL/INSTALLATION ····················· 15-5
FRAME TROUBLESHOOTING ···································· 4-24
FRONT SEPARATE COVER REMOVAL/
INSTALLATION ······························································ 6-3
FUEL INJECTOR INSPECTION································· 5-134
FUEL INJECTORS/FUEL PRESSURE REGULATOR
REMOVAL/INSTALLATION·········································· 5-91
FUEL LINE INSPECTION/REPLACEMENT················· 3-27
FUEL PRESSURE MEASUREMENT························· 5-128
FUEL PRESSURE REGULATOR INSPECTION ······· 5-129
FUEL PRESSURE RELIEVING···································· 5-79
FUEL PUMP (HIGH PRESSURE SIDE)
INSPECTION······························································ 5-130
FUEL PUMP (HIGH PRESSURE SIDE)/
FUEL STRAINER DISASSEMBLY/ASSEMBLY········· 5-124
FUEL PUMP (HIGH PRESSURE SIDE)/VAPOR
SEPARATOR REMOVAL/INSTALLATION ················ 5-101
FUEL PUMP (LOW PRESSURE SIDE)
INSPECTION······························································ 5-130
FUEL PUMP (LOW PRESSURE SIDE) REMOVAL/
INSTALLATION ···························································· 5-80
FUEL PUMP RELAY INSPECTION ··························· 10-14
FUEL STRAINER (HIGH PRESSURE SIDE)
INSPECTION/REPLACEMENT···································· 3-26
FUEL STRAINER (LOW PRESSURE SIDE)
INSPECTION/REPLACEMENT···································· 3-24
FUSE/ELECTRIC POWER LINE
TROUBLESHOOTING·················································· 4-13
FUSE/RELAY JUNCTION BOX INSPECTION··········· 10-14
FUSE/RELAY JUNCTION BOX REMOVAL/
INSTALLATION ···························································· 10-3
GEAR CASE BEARING REPLACEMENT
G
GEAR CASE (COUNTER ROTATION) ················· 17-55
GEAR CASE (STANDARD ROTATION) ··············· 16-50
GEAR CASE OIL CHANGE············································ 3-7
GEAR CASE PRESSURE INSPECTION
GEAR CASE (COUNTER ROTATION) ················· 17-51
GEAR CASE (STANDARD ROTATION) ··············· 16-47
INDEX
23-1