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BFT 75A
TOHATSU BFT 75A Manuals
Manuals and User Guides for TOHATSU BFT 75A. We have
5
TOHATSU BFT 75A manuals available for free PDF download: Service Manual, Owner's Manual
TOHATSU BFT 75A Service Manual (609 pages)
4 Stroke Outboard Motor
Brand:
TOHATSU
| Category:
Outboard Motor
| Size: 15.31 MB
Table of Contents
Table of Contents
4
Specifications
5
Lower Unit
15
Service Information
20
Maintenance
21
Standard Torque Values
26
Special Tools
31
3. Maintenance
78
Maintenance Schedule
79
Operating Hour Notification System
80
Change
81
Engine Oil Level Check/Oil
81
Engine Oil Filter Change
82
Gear Case Oil Change
83
Throttle Control Cable/Throttle Link Check/Adjustment
86
Adjustment
89
Valve Clearance Check
89
Spark Plug Check/Replacement
92
Anode Metal Check (Outer Side)
94
Pin Check
94
Anode Metal Check (Inner Side)
96
Idle Speed Check/Adjustment
97
Lubrication
99
Fuel Strainer (Low Pressure Side) Inspection/Cleaning
102
Water Separator Check
102
Fuel Filter (High Pressure Side) Inspection/Replacement
105
Fuel Tank/Filter Cleaning
106
Fuel Line Check/Replacement
107
Crankcase Breather Check
108
Emergency Stop Switch Check
108
Nuts, Bolts, Fasteners
108
Water Pump Check
108
Adjustment
109
Power Trim/Tilt Check
109
Shift Control Cable Check
109
4. Troubleshooting
114
Alert System/Warning System Troubleshooting
115
Before Troubleshooting
115
Engine Troubleshooting
115
Frame Troubleshooting
136
Troubleshooting
136
5. Fuel System
142
Fuel System
142
Service Precautions
143
Engine Cover
146
Piping Connections
148
Circuit Diagram
149
System Location
151
Ecm Terminal Arrangement
152
Dtc Troubleshooting
154
Mil Troubleshooting
184
Solenoid Valve
201
Fuel Pressure Relieving
207
Fuel Pump (Low Pressure Side) Removal/Installation
208
Silencer Case Removal
208
Installation
208
Intake Manifold Removal
210
Installation
210
Fuel Injectors Removal
214
Installation
214
Fuel Pump (High Pressure Side)/Vapor Separator Removal/Installation
217
Map Sensor Removal/Installation
222
Iat Sensor Removal/Installation
222
Iac Valve Removal/Installation
223
Ho2S Removal/Installation
223
Vtec Solenoid Valve Removal/ Installation (Bf90D/Bf100A Only)
223
Ckp Sensor Removal/Installation
224
Cmp Sensor Removal/Installation
224
Eop Sensor Removal/Installation
225
Knock Sensor Removal/Installation
225
Ebt Sensor Removal/Installation
225
Ect Sensor 2 Removal/Installation
226
Ect Sensor 3 Removal/Installation
226
Air Vent Strainer/Check Valve Removal/Installation
227
Water Separator Removal
228
Installation
228
Water Separator Disassembly
230
Assembly
231
Silencer Case Disassembly
231
Fuel Pump (High Pressure Side)/Vapor Separator Disassembly/Assembly
232
Fuel Tank/Fuel Tank Tube Disassembly/Assembly
237
Fuel Pressure Measurement
238
Fuel Pressure Regulator
239
Inspection
239
Fuel Pump (Low Pressure Side)
240
Inspection
240
Fuel Pump (High Pressure Side)
240
Vapor Separator Inspection
243
Fuel Injector Inspection
244
Throttle Body Inspection
246
Ebt Sensor/Ect Sensor 2/3
247
Inspection
247
Water Level Sensor Inspection
247
Vtec Solenoid Valve Inspection (Bf90D/Bf100A Only)
248
Iac Valve Inspection
248
Iat Sensor Inspection
248
Ho2S Inspection
249
6. Engine Cover
250
Component Location
251
Engine Cover Removal
252
Installation
252
Front Separate Cover Removal
253
Installation
253
Installation
256
Installation
261
Under Cover Front Bracket Removal/Installation
261
Under Cover Front Bracket Disassembly/Assembly
266
Assembly
267
Under Cover Rear Bracket Disassembly/Assembly
267
7. Charging System
268
Charging System
269
System Diagram
269
System Location
269
Troubleshooting
270
Component Location
271
Alternator Cover
272
Alternator Removal
273
Installation
273
Alternator Inspection
280
Regulator/Rectifier Inspection
280
Ignition System
282
9. Starting System
286
Starting System
287
System Diagram
287
System Location
287
Troubleshooting
288
Installation
290
Starter Motor Removal
290
Flywheel Removal/Installation
293
Starter Motor Disassembly
295
Assembly
300
Starter Motor Inspection
304
Flywheel Inspection
307
Neutral Switch Inspection
307
10. Other Electrical
308
Other Electrical
308
System Location
309
Regulator/Rectifier/Fuse Box/70 Afuse Box Removal/Installation
311
Starter Cable/Fuse Cable Removal/Installation
313
Power Tilt Relay/Relay Bracket Removal/Installation
318
Pgm-Fi/Main Relay Inspection
320
Fuse Box Inspection
321
70 A Fuse Box/Fuse Inspection
321
Power Tilt Relay Inspection
322
Power Trim/Tilt Switch Inspection (Outboard Motor Side)
323
Trim Angle Sensor Inspection
323
11. Cooling System
324
Cooling System
324
Component Location
325
Water Line Description
326
Thermostat/Water Jacket Cover Removal/Installation
327
Water Pump Removal
329
Installation
329
Installation
332
Thermostat Inspection
335
12. Lubrication System
336
Lubrication System
336
Component Location
337
Lubrication System Diagram
338
Starting Procedure after Installing Major Assemblies
339
Engine Removal/Installation
339
Oil Case Removal/Installation
340
Oil Pump Removal/Installation
342
Cylinder Head
342
Oil Pump Disassembly/Assembly
343
Oil Pressure Check
345
Oil Pump Inspection
345
Engine Installation
355
14. Cylinder Head
360
Component Location
361
Chain Case/Cam Chain Removal
363
Installation
363
Cylinder Block
371
Cylinder Head Cover Removal
374
Installation
374
Cylinder Head Removal
378
Installation
378
Cylinder Head Assembly
381
Disassembly
381
Assembly
385
Cylinder Compression Test
391
Cylinder Head Inspection
391
Valve Guide Replacement
399
Valve Seat Reconditioning
400
Cylinder Block
402
16. Gear Case
430
Gear Case
430
Component Location
431
Installation
432
Anode Metal/Water Screen Removal/Installation
433
Gear Case/Extension Separator
434
(Xrt Type Only) Removal
434
Installation
436
Extension Case/Lower Rubber Removal/Installation
438
Mount
438
Installation
440
Propeller Shaft Holder Removal/Installation
447
Shift Slider/Propeller Shaft Removal/Installation
448
Vertical Shaft/Forward Bevel Gear Removal/Installation
454
Propeller Shaft Holder Disassembly/Assembly
459
Vertical Shaft Disassembly
462
Assembly
462
Shim Selection
465
Backlash Inspection
470
Propeller Shaft Inspection
473
Vertical Shaft Inspection
474
Clutch Shifter Inspection
474
Gear Case Needle Bearing
475
Replacement
475
18. Trim/Tilt
482
Trim/Tilt
482
Component Location
483
Atf Line Description
485
Power Trim/Tilt/Swivel Case
487
(Except Lhgx Type)
487
Swivel Case/Mount Frame Disassembly/Assembly
496
Power Trim/Tilt Disassembly
504
Assembly
504
Air Bleeding
517
Power Tilt Motor Disassembly
522
Assembly
522
Power Tilt Motor Inspection
527
Gas Assisted Damper/Swivel Case/Stern Bracket Removal
529
Installation
534
19. Controls
538
Controls
538
Component Location
539
Remote Control Cable/Grommet Removal/Installation
540
Shift Link Bracket/Neutral Switch Removal/Installation
545
Installation
549
Seal Holder Removal
549
Assembly
550
Shift Link Bracket Disassembly
550
Steering Rod Removal/Installation (Remote Control Type)
551
Remote Control Box
555
Remote Control Lever
556
Steering Friction Shaft/Rod Removal/Installation
557
Tiller Handle Type)
557
Installation
559
Assembly
572
Combination Switch Inspection
582
Emergency Stop Switch
583
Inspection
583
Warning Buzzer Inspection
583
Indicator Light Inspection
584
Power Trim/Tilt Switch Inspection (Remote Control/ Tiller Handle Side)
585
Technical Features
586
Wiring Diagrams
594
Advertisement
TOHATSU BFT 75A Owner's Manual (180 pages)
Brand:
TOHATSU
| Category:
Outboard Motor
| Size: 15.11 MB
Table of Contents
Table of Contents
7
Safety
10
Safety Information
10
Safety Label Locations
13
Component Identification
16
Controls and Features
26
Engine Switch (Ignition Switch)
26
Shift Lever
27
Throttle Grip
28
Throttle Friction Adjuster
29
Emergency Stop Switch
29
Emergency Stop Switch Lanyard/Clip
30
Steering Friction Adjusting Knob
31
TRL (Trolling) Control Switch
32
Remote Control Lever
33
Neutral Release Lever
36
Engine Switch (Ignition Switch)
36
Fast Idle Lever (R1 Type)/Fast Idle Button (R2, R3 Types)
37
Emergency Stop Switch
38
Emergency Stop Switch Lanyard/Clip
38
Spare Emergency Stop Switch Clip (Optional Equipment)
39
TRL (Trolling) Control Switch
40
Power Trim/Tilt Switch
41
Trim Meter (Equipped Type or Optional Equipment)
42
Power Tilt Switch (Outboard Motor Pan)
43
Manual Relief Valve
43
Tilt Lock Lever
44
Oil Pressure Indicator/Buzzer
44
Overheat Indicator/Buzzer
45
ACG Indicator/Buzzer
46
PGM-FI Indicator/Buzzer
47
Water Separator Buzzer
47
Trim Tab
48
Anode
48
Cooling Water Check Hole
49
Cooling Water Intake Port
49
Engine Cover Fixing Lever
50
Tachometer (Equipped Type or Optional Equipment)
50
Fuel Filler Cap (Equipped Type)
50
Fuel Gauge
51
Fuel Line Connector and Joint (Equipped Type)
51
NMEA Interface Coupler
52
Operating Hour Notification System
52
Installation
55
Transom Height
55
Location
56
Installation Height
56
Outboard Motor Installation
57
Outboard Motor Angle Inspection (Cruising)
58
Battery Connections
59
Remote Control Installation (Equipped Type or Optional Equipment)
61
Remote Control Box Location
62
Remote Control Cable Length
62
Propeller Selection
63
Pre-Operation Checks
64
Engine Cover Removal/Installation
64
Engine Oil
64
Fuel
67
Gasoline Containing Alcohol
68
Propeller and Cotter Pin Inspection
69
Tiller Handle Height/Angle Adjustment (H Type)
70
Steering Handle Friction (H Type)
72
Remote Control Lever Friction (R Type)
72
Water Separator
73
Battery
73
Other Checks
75
Starting the Engine
76
Fuel Line Connection
76
Fuel Priming
78
Starting the Engine
79
H Type
79
R Type
83
R1 Type
83
R2, R3 Types
87
Emergency Starting
91
Operation
97
Break-In Procedure
97
Gear Shifting
98
H Type
98
R1 Type
100
R2 Type
101
R3 Type
102
Steering H Type
103
R Type
103
Cruising H Type
104
R Type
107
TRL (Trolling) Control Switch
109
Trimming the Outboard Motor
110
Trim Meter (Equipped Type or Optional Equipment)
113
Tilting the Outboard Motor (T Type)
114
Moorage (T Type)
115
Power Tilt Switch (T Type)
116
Manual Relief Valve (T Type)
117
Trim Tab Adjustment
118
Engine Protection System <Engine Oil Pressure, Overheat, Water Contamination, PGM-FI and ACG Warning Systems
119
Over-Rev Limiter
123
Anode
123
Shallow Water Operation
123
Multiple Outboard Motors
124
Stopping the Engine
125
Emergency Engine Stop
125
Normal Engine Stop
126
H Type
126
R Type
128
Transporting
129
Fuel Line Disconnection
129
Trailering
130
Cleaning and Flushing
132
Maintenance
133
Tool Kit and Emergency Parts
134
Maintenance Schedule
135
Engine Oil
137
Spark Plugs
139
Battery
143
Lubrication
145
Water Separator
147
Fuel Filter
150
Fuel Tank and Tank Filter (Equipped Type)
152
Emission Control System
153
Fuse
154
ACG Fuse
155
Propeller
156
Inspect after Operating
157
Submerged Outboard Motor
157
Storage
158
Fuel
158
Vapor Separator Draining
159
Battery Storage
160
Outboard Motor Position
161
Disposal
162
Troubleshooting
163
Specifications
165
Ec Declaration of Conformity'' Content Outline
170
Index
175
TOHATSU BFT 75A Owner's Manual (168 pages)
Brand:
TOHATSU
| Category:
Outboard Motor
| Size: 11.7 MB
Table of Contents
Table of Contents
7
1 Safety
10
Safety Information
10
2 Safety Label Locations
13
3 Component Identification
16
4 Controls and Features
24
Engine Switch (Ignition Switch)
24
Shift Lever
24
Throttle Grip
25
Throttle Friction Adjuster
25
Emergency Stop Switch
26
Emergency Stop Switch Lanyard/Clip
26
Steering Friction Adjusting Knob
27
Remote Control Lever
28
R3 Type
30
R1 Type
31
R2 Type
31
Neutral Release Lever
31
Engine Switch (Ignition Switch)
31
Fast Idle Lever/Fast Idle Button
32
Emergency Stop Switch
33
Emergency Stop Switch Lanyard/Clip
33
Spare Emergency Stop Switch Clip
34
TRL (Trolling) Control Switch Panel (Optional Equipment)
35
Power Trim/Tilt Switch
36
Trim Meter (Equipped Type or Optional Equipment)
37
Power Tilt Switch (Outboard Motor Pan)
37
Manual Relief Valve
38
Tilt Lock Lever
39
Oil Pressure Indicator/Buzzer
39
Overheat Indicator/Buzzer
40
ACG Indicator/Buzzer
41
PGM-FI Indicator/Buzzer
42
Water Separator Buzzer
42
Trim Tab
43
Anode
43
Cooling Water Intake Port
44
Cooling Water Check Hole
44
Engine Cover Fixing Lever
45
Tachometer (Equipped Type or Optional Equipment)
45
Fuel Filler Cap (Equipped Type)
45
Fuel Gauge
46
Fuel Line Connector and Joint (Equipped Type)
46
NMEA Interface Coupler
47
Operating Hour Notification System
47
5 Installation
50
Transom Height
50
Location
51
Installation Height
51
Outboard Motor Installation
52
Outboard Motor Angle Inspection (Cruising)
53
Battery Connections
54
Remote Control Installation (Equipped Type or Optional Equipment)
56
Remote Control Box Location
57
Remote Control Cable Length
57
Propeller Selection
58
6 Pre-Operation Checks
59
Engine Cover Removal/Installation
59
Engine Oil
59
Fuel
62
Gasoline Containing Alcohol
63
Propeller and Cotter Pin Inspection
64
Tiller Handle Height/Angle Adjustment (H Type)
65
Steering Handle Friction (H Type)
66
Remote Control Lever Friction
66
Water Separator
67
Battery
67
Other Checks
69
7 Starting the Engine
70
Fuel Line Connection
70
Fuel Priming
72
Starting the Engine
73
H Type
73
R Type
76
R1 Type
76
R2, R3 Types
80
Emergency Starting
84
8 Operation
90
Break-In Procedure
90
Gear Shifting
91
H Type
91
R1 Type
92
R2 Type
93
R3 Type
94
Steering
95
H Type
95
R Type
95
Cruising
96
H Type
96
R Type
98
TRL (Trolling) Control Switch
100
(Optional Equipment: R Type)
100
Trimming the Outboard Motor
101
Trim Meter (Equipped Type or Optional Equipment)
104
Tilting the Outboard Motor (T Type)
105
Moorage (T Type)
106
Power Tilt Switch (T Type)
107
Manual Relief Valve (T Type)
108
Trim Tab Adjustment
109
Engine Protection System
110
Engine Oil Pressure, Overheat, Water Contamination, PGM-FI and ACG Warning Systems
110
Over-Rev Limiter
114
Anode
114
Shallow Water Operation
114
Multiple Outboard Motors
115
9 Stopping the Engine
116
Emergency Engine Stop
116
Normal Engine Stop
117
H Type
117
R Type
118
10 Transporting
119
Fuel Line Disconnection
119
Trailering
120
11 Cleaning and Flushing
121
12 Maintenance
122
Tool Kit and Emergency Parts
123
Maintenance Schedule
124
Engine Oil
126
Spark Plugs
128
Battery
132
Lubrication
134
Water Separator
136
Fuel Filter
139
Fuel Tank and Tank Filter (Equipped Type)
141
Emission Control System
142
Fuse
143
ACG Fuse
144
Propeller
145
Inspect after Operating
146
Submerged Outboard Motor
146
13 Storage
147
Fuel
147
Vapor Separator Draining
148
Battery Storage
149
Outboard Motor Position
150
14 Disposal
151
15 Troubleshooting
152
16 Specifications
154
17 Ec Declaration of Conformity'' Content Outline
157
18 Index
162
Advertisement
TOHATSU BFT 75A Owner's Manual (160 pages)
Brand:
TOHATSU
| Category:
Outboard Motor
| Size: 8.24 MB
Table of Contents
Table of Contents
5
Outboard Motor Safety
9
Important Safety Information
9
Safety Label Location
11
Controls and Features
13
Control and Feature Identification Codes
13
Component and Control Locations
14
Controls
22
Remote Control Box
22
Side-Mount Type
22
Ignition Switch
22
Emergency Stop Switch Clip and Emergency Stop Switch
22
Gearshift/Throttle Control Lever
23
Fast Idle Lever
24
Panel-Mount Type
25
Ignition Switch
25
Emergency Stop Switch Clip and Emergency Stop Switch
26
Gearshift/Throttle Control Lever
27
Fast Idle Button
28
Top-Mount Type
29
Ignition Switch
29
Emergency Stop Switch Clip and Emergency Stop Switch
29
Gearshift/Throttle Control Lever
30
Fast Idle Button
32
Tiller-Handle (Optional Equipment)
33
Ignition Switch
33
Emergency Stop Switch Clip and Emergency Stop Switch
33
Throttle Grip
34
Throttle Friction Adjuster
35
Gearshift Lever
36
Steering Friction Adjusting Knob
37
TRL (Trolling) Control Switch (Optional Equipment)
38
Power Trim/Tilt Switch
39
Power Tilt Switch
40
Manual Relief Valve
40
Tilt Lock Lever
41
Engine Cover Latch (Front/Rear)
41
Trim Tab
41
Instruments
42
Trim Meter (Optional Equipment)
42
Tachometer (Optional Equipment)
42
Fuel Gauge (Optional Equipment)
42
Indicators
43
Alternator (ACG) Indicator
43
Malfunction Indicator
44
Oil Pressure Indicator
44
Overheat Indicator
45
Cooling System Indicator
46
Other Features
46
Water Separator Buzzer
46
Overrev Limiter
47
Portable Fuel Tank (Optional Equipment)
47
Fuel Filler Cap Vent Knob
47
Fuel Priming Bulb
48
Anodes
48
NMEA Interface Coupler
49
Operating Hour Notification System
49
Before Operation
53
Are You Ready to Get Underway
53
Is Your Outboard Motor Ready to Go
53
Tiller Handle Height/Angle Adjustment (Optional Equipment)
55
Operation
57
Safe Operating Precautions
57
Break-In Procedure
57
PORTABLE FUEL TANK (Optional Equipment)
58
Fuel Hose Connections
59
Fuel Priming
60
Infrequent or Occasional Use
61
Starting the Engine
61
Remote Control Box
61
Side-Mount Type
61
Panel-Mount Type
64
Top-Mount Type
67
Tiller-Handle
69
Emergency Starting
72
Stopping the Engine
74
Emergency Engine Stopping
74
Normal Engine Stopping
75
Gearshift and Throttle Operation
79
Steering
82
Cruising
83
Shallow Water Operation
86
Mooring, Beaching, Launching
87
Multiple Outboard Motors
89
Servicing Your Outboard Motor
90
The Importance of Maintenance
90
Maintenance Safety
91
TOOL KIT and OWNER'S MANUAL
92
Emergency Starter Rope
92
Maintenance Schedule
93
Trim Tab Adjustment
95
Manual Relief Valve
96
Engine Cover Removal and Installation
96
Engine Oil Level Check
97
Engine Oil Change
99
Oil Filter Change
100
Engine Oil Recommendations
101
Spark Plug Service
102
Lubrication Points
105
Refueling
107
Fuel Recommendations
109
Water Separator Inspection and Service
110
Fuel Filter Inspection and Replacement
113
Portable Fuel Tank and Tank Filter Cleaning (Optional Equipment)
116
Anode Replacement
117
Propeller Replacement
117
Inspect after Operating
119
Cleaning and Flushing
120
Storage
122
Fuel
122
Engine Oil
124
Hoisting the Outboard Motor
124
Storage Precautions
124
Removal from Storage
125
Transporting
126
With Outboard Motor Installed on Boat
126
With Outboard Motor Removed from Boat
127
Taking Care of Unexpected Problems
128
Engine will Not Start
128
Hard Starting or Stalls after Starting
131
Engine Overheats
132
Fuses
133
Electric Starter will Not Operate
133
Battery will Not Charge
133
Fuse Replacement
133
Oil Pressure Indicator Turns off and Engine Speed Is Limited
135
Overheat Indicator Comes on and Engine Speed Is Limited
136
Water Separator Buzzer Sounds
138
Submerged Outboard Motor
138
Technical Information
140
Serial Number Locations
140
Battery
141
Emission Control System Information
141
Star Label
144
Specifications
146
Consumer Information
149
Emission Control System Warranty
149
Index
154
Tohatsu BFT 75A Owner's Manual (144 pages)
Brand:
Tohatsu
| Category:
Outboard Motor
| Size: 8.33 MB
Table of Contents
Table of Contents
5
Outboard Motor Safety
9
Important Safety Information
9
Operator Responsibility
9
Carbon Monoxide Hazard
10
Safety Label Location
11
Controls and Features
13
Control and Feature Identification Codes
13
Component and Control Locations
14
Controls
20
Side-Mount Type
20
Ignition Switch
20
Emergency Stop Switch Clip and Emergency Stop Switch
20
Gearshift/Throttle Control Lever
21
Fast Idle Lever
22
Panel-Mount Type
23
Ignition Switch
23
Emergency Stop Switch Clip and Emergency Stop Switch
24
Gearshift/Throttle Control Lever
25
Fast Idle Button
26
Top-Mount Type
27
Ignition Switch
27
Emergency Stop Switch Clip and Emergency Stop Switch
27
Gearshift/Throttle Control Lever
28
Fast Idle Button
30
TRL (Trolling) Control Switch (Optional Equipment)
31
Power Trim/Tilt Switch
32
Power Tilt Switch
33
Manual Relief Valve
33
Tilt Lock Lever
34
Engine Cover Latch (Front/Rear)
34
Trim Tab
34
Instruments
35
Trim Meter (Optional Equipment)
35
Tachometer (Optional Equipment)
35
Fuel Gauge (Optional Equipment)
35
Indicators
36
Alternator (ACG) Indicator
36
Malfunction Indicator
36
Oil Pressure Indicator
37
Overheat Indicator
37
Cooling System Indicator
38
Other Features
39
Water Separator Buzzer
39
Overrev Limiter
39
Portable Fuel Tank (Optional Equipment)
39
Fuel Filler Cap Vent Knob
40
Fuel Priming Bulb
40
Anodes
41
NMEA Interface Coupler
42
Operating Hour Notification System
42
Before Operation
45
Are You Ready to Get Underway
45
Is Your Outboard Motor Ready to Go
45
Safety Inspection
46
Maintenance Inspection
46
Operation
47
Safe Operating Precautions
47
Break-In Procedure
47
PORTABLE FUEL TANK (Optional Equipment)
48
Fuel Hose Connections
48
Fuel Priming
50
Infrequent or Occasional Use
50
Starting the Engine
51
Side-Mount Type
51
Panel-Mount Type
54
Top-Mount Type
56
Emergency Starting
59
Stopping the Engine
62
Emergency Engine Stopping
62
Normal Engine Stopping
63
Gearshift and Throttle Operation
65
Steering
66
Cruising
67
Shallow Water Operation
70
Mooring, Beaching, Launching
71
Multiple Outboard Motors
72
Servicing Your Outboard Motor
73
The Importance of Maintenance
73
Maintenance Safety
74
TOOL KIT and OWNER'S MANUAL
75
Emergency Starter Rope
75
Maintenance Schedule
76
Trim Tab Adjustment
78
Manual Relief Valve
79
Engine Cover Removal and Installation
79
Engine Oil Level Check
80
Engine Oil Change
82
Oil Filter Change
83
Engine Oil Recommendations
84
Spark Plug Service
85
Lubrication Points
88
Refueling
90
Fuel Recommendations
92
Water Separator Inspection and Service
93
Fuel Filter Inspection and Replacement
96
Portable Fuel Tank and Tank Filter Cleaning (Optional Equipment)
99
Anode Replacement
100
Propeller Replacement
100
Inspect after Operating
102
Cleaning and Flushing
103
Storage
105
Fuel
105
Engine Oil
107
Hoisting the Outboard Motor
107
Storage Precautions
107
Removal from Storage
108
Transporting
109
With Outboard Motor Installed on Boat
109
With Outboard Motor Removed from Boat
109
Taking Care of Unexpected Problems
110
Engine will Not Start
110
Hard Starting or Stalls after Starting
113
Engine Overheats
114
Fuses
115
Electric Starter will Not Operate
115
Battery will Not Charge
115
Fuse Replacement
115
Oil Pressure Indicator Turns off and Engine Speed Is Limited
117
Overheat Indicator Comes on and Engine Speed Is Limited
118
Water Separator Buzzer Sounds
119
Submerged Outboard Motor
120
Technical Information
122
Serial Number Locations
122
Battery
123
Emission Control System Information
123
Star Label
126
Specifications
128
Consumer Information
131
Emission Control System Warranty
131
Index
136
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TOHATSU Categories
Outboard Motor
Engine
Water Pump
Monitor
Control Panel
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