TOHATSU BFT 75A Outboard Motor Manuals

Manuals and User Guides for TOHATSU BFT 75A Outboard Motor. We have 5 TOHATSU BFT 75A Outboard Motor manuals available for free PDF download: Service Manual, Owner's Manual

TOHATSU BFT 75A Service Manual (609 pages)

4 Stroke Outboard Motor

Brand: TOHATSU | Category: Outboard Motor | Size: 15 MB

Table of Contents

4
- Specifications
  5
  - Lower Unit
    15
- Service Information
  20
- Maintenance
  21
  - Standard Torque Values
    26
  - Special Tools
    31
3. Maintenance

78
- Maintenance Schedule
  79
  - Operating Hour Notification System
    80
- Change
  81
- Engine Oil Level Check/Oil
  81
- Engine Oil Filter Change
  82
- Gear Case Oil Change
  83
- Throttle Control Cable/Throttle Link Check/Adjustment
  86
- Adjustment
  89
- Valve Clearance Check
  89
- Spark Plug Check/Replacement
  92
- Anode Metal Check (Outer Side)
  94
- Pin Check
  94
- Anode Metal Check (Inner Side)
  96
- Idle Speed Check/Adjustment
  97
- Lubrication
  99
- Fuel Strainer (Low Pressure Side) Inspection/Cleaning
  102
- Water Separator Check
  102
- Fuel Filter (High Pressure Side) Inspection/Replacement
  105
- Fuel Tank/Filter Cleaning
  106
- Fuel Line Check/Replacement
  107
- Crankcase Breather Check
  108
- Emergency Stop Switch Check
  108
- Nuts, Bolts, Fasteners
  108
- Water Pump Check
  108
- Adjustment
  109
- Power Trim/Tilt Check
  109
- Shift Control Cable Check
  109
4. Troubleshooting

114
- Alert System/Warning System Troubleshooting
  115
- Before Troubleshooting
  115
- Engine Troubleshooting
  115
- Frame Troubleshooting
  136
- Troubleshooting
  136
5. Fuel System

142
- Fuel System
  142
  - Service Precautions
    143
- Engine Cover
  146
  - Piping Connections
    148
  - Circuit Diagram
    149
  - System Location
    151
  - Ecm Terminal Arrangement
    152
  - Dtc Troubleshooting
    154
  - Mil Troubleshooting
    184
  - Solenoid Valve
    201
  - Fuel Pressure Relieving
    207
  - Fuel Pump (Low Pressure Side) Removal/Installation
    208
  - Silencer Case Removal
    208
  - Installation
    208
  - Intake Manifold Removal
    210
  - Installation
    210
  - Fuel Injectors Removal
    214
  - Installation
    214
  - Fuel Pump (High Pressure Side)/Vapor Separator Removal/Installation
    217
  - Map Sensor Removal/Installation
    222
  - Iat Sensor Removal/Installation
    222
  - Iac Valve Removal/Installation
    223
  - Ho2S Removal/Installation
    223
  - Vtec Solenoid Valve Removal/ Installation (Bf90D/Bf100A Only)
    223
  - Ckp Sensor Removal/Installation
    224
  - Cmp Sensor Removal/Installation
    224
  - Eop Sensor Removal/Installation
    225
  - Knock Sensor Removal/Installation
    225
  - Ebt Sensor Removal/Installation
    225
  - Ect Sensor 2 Removal/Installation
    226
  - Ect Sensor 3 Removal/Installation
    226
  - Air Vent Strainer/Check Valve Removal/Installation
    227
  - Water Separator Removal
    228
  - Installation
    228
  - Water Separator Disassembly
    230
  - Assembly
    231
  - Silencer Case Disassembly
    231
  - Fuel Pump (High Pressure Side)/Vapor Separator Disassembly/Assembly
    232
  - Fuel Tank/Fuel Tank Tube Disassembly/Assembly
    237
  - Fuel Pressure Measurement
    238
  - Fuel Pressure Regulator
    239
  - Inspection
    239
  - Fuel Pump (Low Pressure Side)
    240
  - Inspection
    240
  - Fuel Pump (High Pressure Side)
    240
  - Vapor Separator Inspection
    243
  - Fuel Injector Inspection
    244
  - Throttle Body Inspection
    246
  - Ebt Sensor/Ect Sensor 2/3
    247
  - Inspection
    247
  - Water Level Sensor Inspection
    247
  - Vtec Solenoid Valve Inspection (Bf90D/Bf100A Only)
    248
  - Iac Valve Inspection
    248
  - Iat Sensor Inspection
    248
  - Ho2S Inspection
    249
6. Engine Cover

250
- Component Location
  251
- Engine Cover Removal
  252
- Installation
  252
- Front Separate Cover Removal
  253
- Installation
  253
- Installation
  256
- Installation
  261
- Under Cover Front Bracket Removal/Installation
  261
- Under Cover Front Bracket Disassembly/Assembly
  266
- Assembly
  267
- Under Cover Rear Bracket Disassembly/Assembly
  267
7. Charging System

268
- Charging System
  269
- System Diagram
  269
- System Location
  269
- Troubleshooting
  270
- Component Location
  271
- Alternator Cover
  272
- Alternator Removal
  273
- Installation
  273
- Alternator Inspection
  280
- Regulator/Rectifier Inspection
  280
- Ignition System
  282
9. Starting System

286
- Starting System
  287
- System Diagram
  287
- System Location
  287
- Troubleshooting
  288
- Installation
  290
- Starter Motor Removal
  290
- Flywheel Removal/Installation
  293
- Starter Motor Disassembly
  295
- Assembly
  300
- Starter Motor Inspection
  304
- Flywheel Inspection
  307
- Neutral Switch Inspection
  307
10. Other Electrical

308
- Other Electrical
  308
11. Cooling System

324
- Cooling System
  324
  - Component Location
    325
  - Water Line Description
    326
  - Thermostat/Water Jacket Cover Removal/Installation
    327
  - Water Pump Removal
    329
  - Installation
    329
  - Installation
    332
  - Thermostat Inspection
    335
12. Lubrication System

336
- Lubrication System
  336
- Engine Removal/Installation
  339
  - Oil Case Removal/Installation
    340
  - Oil Pump Removal/Installation
    342
- Cylinder Head
  342
  - Oil Pump Disassembly/Assembly
    343
  - Oil Pressure Check
    345
  - Oil Pump Inspection
    345
  - Engine Installation
    355
14. Cylinder Head

360
- Component Location
  361
- Chain Case/Cam Chain Removal
  363
- Installation
  363
- Cylinder Block
  371
  - Cylinder Head Cover Removal
    374
  - Installation
    374
  - Cylinder Head Removal
    378
  - Installation
    378
  - Cylinder Head Assembly
    381
  - Disassembly
    381
  - Assembly
    385
  - Cylinder Compression Test
    391
  - Cylinder Head Inspection
    391
  - Valve Guide Replacement
    399
  - Valve Seat Reconditioning
    400
  - Cylinder Block
    402
16. Gear Case

430
- Gear Case
  430
  - Component Location
    431
  - Installation
    432
  - Anode Metal/Water Screen Removal/Installation
    433
  - Gear Case/Extension Separator
    434
  - (Xrt Type Only) Removal
    434
  - Installation
    436
  - Extension Case/Lower Rubber Removal/Installation
    438
- Mount
  438
  - Installation
    440
  - Propeller Shaft Holder Removal/Installation
    447
  - Shift Slider/Propeller Shaft Removal/Installation
    448
  - Vertical Shaft/Forward Bevel Gear Removal/Installation
    454
  - Propeller Shaft Holder Disassembly/Assembly
    459
  - Vertical Shaft Disassembly
    462
  - Assembly
    462
  - Shim Selection
    465
  - Backlash Inspection
    470
  - Propeller Shaft Inspection
    473
  - Vertical Shaft Inspection
    474
  - Clutch Shifter Inspection
    474
  - Gear Case Needle Bearing
    475
  - Replacement
    475
18. Trim/Tilt

482
- Trim/Tilt
  482
  - Component Location
    483
  - Atf Line Description
    485
  - Power Trim/Tilt/Swivel Case
    487
  - (Except Lhgx Type)
    487
  - Swivel Case/Mount Frame Disassembly/Assembly
    496
  - Power Trim/Tilt Disassembly
    504
  - Assembly
    504
  - Air Bleeding
    517
  - Power Tilt Motor Disassembly
    522
  - Assembly
    522
  - Power Tilt Motor Inspection
    527
  - Gas Assisted Damper/Swivel Case/Stern Bracket Removal
    529
  - Installation
    534
19. Controls

538
- Controls
  538
- Component Location
  539
- Remote Control Cable/Grommet Removal/Installation
  540
- Shift Link Bracket/Neutral Switch Removal/Installation
  545
- Installation
  549
- Seal Holder Removal
  549
- Assembly
  550
- Shift Link Bracket Disassembly
  550
- Steering Rod Removal/Installation (Remote Control Type)
  551
- Remote Control Box
  555
  - Remote Control Lever
    556
- Steering Friction Shaft/Rod Removal/Installation
  557
- Tiller Handle Type)
  557
- Installation
  559
- Assembly
  572
- Combination Switch Inspection
  582
- Emergency Stop Switch
  583
- Inspection
  583
- Warning Buzzer Inspection
  583
- Indicator Light Inspection
  584
- Power Trim/Tilt Switch Inspection (Remote Control/ Tiller Handle Side)
  585
- Technical Features
  586
- Wiring Diagrams
  594

TOHATSU BFT 75A Owner's Manual (180 pages)

Brand: TOHATSU | Category: Outboard Motor | Size: 15 MB

Table of Contents
7
Safety
10
Safety Information
10
Safety Label Locations
13
Component Identification
16
Controls and Features
26
Engine Switch (Ignition Switch)
26
Shift Lever
27
Throttle Grip
28
Throttle Friction Adjuster
29
Emergency Stop Switch
29
Emergency Stop Switch Lanyard/Clip
30
Steering Friction Adjusting Knob
31
TRL (Trolling) Control Switch
32
Remote Control Lever
33
Neutral Release Lever
36
Engine Switch (Ignition Switch)
36
Fast Idle Lever (R1 Type)/Fast Idle Button (R2, R3 Types)
37
Emergency Stop Switch
38
Emergency Stop Switch Lanyard/Clip
38
Spare Emergency Stop Switch Clip (Optional Equipment)
39
TRL (Trolling) Control Switch
40
Power Trim/Tilt Switch
41
Trim Meter (Equipped Type or Optional Equipment)
42
Power Tilt Switch (Outboard Motor Pan)
43
Manual Relief Valve
43
Tilt Lock Lever
44
Oil Pressure Indicator/Buzzer
44
Overheat Indicator/Buzzer
45
ACG Indicator/Buzzer
46
PGM-FI Indicator/Buzzer
47
Water Separator Buzzer
47
Trim Tab
48
Anode
48
Cooling Water Check Hole
49
Cooling Water Intake Port
49
Engine Cover Fixing Lever
50
Tachometer (Equipped Type or Optional Equipment)
50
Fuel Filler Cap (Equipped Type)
50
Fuel Gauge
51
Fuel Line Connector and Joint (Equipped Type)
51
NMEA Interface Coupler
52
Operating Hour Notification System
52
Installation
55
Transom Height
55
Location
56
Installation Height
56
Outboard Motor Installation
57
Outboard Motor Angle Inspection (Cruising)
58
Battery Connections
59
Remote Control Installation (Equipped Type or Optional Equipment)
61
Remote Control Box Location
62
Remote Control Cable Length
62
Propeller Selection
63
Pre-Operation Checks
64
Engine Cover Removal/Installation
64
Engine Oil
64
Fuel
67
Gasoline Containing Alcohol
68
Propeller and Cotter Pin Inspection
69
Tiller Handle Height/Angle Adjustment (H Type)
70
Steering Handle Friction (H Type)
72
Remote Control Lever Friction (R Type)
72
Water Separator
73
Battery
73
Other Checks
75
Starting the Engine
76
Fuel Line Connection
76
Fuel Priming
78
Starting the Engine
79
H Type
79
R Type
83
R1 Type
83
R2, R3 Types
87
Emergency Starting
91
Operation
97
Break-In Procedure
97
Gear Shifting
98
H Type
98
R1 Type
100
R2 Type
101
R3 Type
102
Steering H Type
103
R Type
103
Cruising H Type
104
R Type
107
TRL (Trolling) Control Switch
109
Trimming the Outboard Motor
110
Trim Meter (Equipped Type or Optional Equipment)
113
Tilting the Outboard Motor (T Type)
114
Moorage (T Type)
115
Power Tilt Switch (T Type)
116
Manual Relief Valve (T Type)
117
Trim Tab Adjustment
118
Engine Protection System <Engine Oil Pressure, Overheat, Water Contamination, PGM-FI and ACG Warning Systems
119
Over-Rev Limiter
123
Anode
123
Shallow Water Operation
123
Multiple Outboard Motors
124
Stopping the Engine
125
Emergency Engine Stop
125
Normal Engine Stop
126
H Type
126
R Type
128
Transporting
129
Fuel Line Disconnection
129
Trailering
130
Cleaning and Flushing
132
Maintenance
133
Tool Kit and Emergency Parts
134
Maintenance Schedule
135
Engine Oil
137
Spark Plugs
139
Battery
143
Lubrication
145
Water Separator
147
Fuel Filter
150
Fuel Tank and Tank Filter (Equipped Type)
152
Emission Control System
153
Fuse
154
ACG Fuse
155
Propeller
156
Inspect after Operating
157
Submerged Outboard Motor
157
Storage
158
Fuel
158
Vapor Separator Draining
159
Battery Storage
160
Outboard Motor Position
161
Disposal
162
Troubleshooting
163
Specifications
165
Ec Declaration of Conformity'' Content Outline
170
Index
175

TOHATSU BFT 75A Owner's Manual (168 pages)

Brand: TOHATSU | Category: Outboard Motor | Size: 11 MB

Table of Contents
7
1 Safety

10
- Safety Information
  10
2 Safety Label Locations

13
3 Component Identification

16
4 Controls and Features

24
- Engine Switch (Ignition Switch)
  24
- Shift Lever
  24
- Throttle Grip
  25
- Throttle Friction Adjuster
  25
- Emergency Stop Switch
  26
- Emergency Stop Switch Lanyard/Clip
  26
- Steering Friction Adjusting Knob
  27
- Remote Control Lever
  28
  - R3 Type
    30
  - R1 Type
    31
  - R2 Type
    31
  - Neutral Release Lever
    31
  - Engine Switch (Ignition Switch)
    31
  - Fast Idle Lever/Fast Idle Button
    32
  - Emergency Stop Switch
    33
  - Emergency Stop Switch Lanyard/Clip
    33
  - Spare Emergency Stop Switch Clip
    34
  - TRL (Trolling) Control Switch Panel (Optional Equipment)
    35
  - Power Trim/Tilt Switch
    36
  - Trim Meter (Equipped Type or Optional Equipment)
    37
  - Power Tilt Switch (Outboard Motor Pan)
    37
  - Manual Relief Valve
    38
  - Tilt Lock Lever
    39
  - Oil Pressure Indicator/Buzzer
    39
  - Overheat Indicator/Buzzer
    40
  - ACG Indicator/Buzzer
    41
  - PGM-FI Indicator/Buzzer
    42
  - Water Separator Buzzer
    42
  - Trim Tab
    43
  - Anode
    43
  - Cooling Water Intake Port
    44
  - Cooling Water Check Hole
    44
  - Engine Cover Fixing Lever
    45
  - Tachometer (Equipped Type or Optional Equipment)
    45
  - Fuel Filler Cap (Equipped Type)
    45
  - Fuel Gauge
    46
  - Fuel Line Connector and Joint (Equipped Type)
    46
  - NMEA Interface Coupler
    47
  - Operating Hour Notification System
    47
5 Installation

50
- Transom Height
  50
- Location
  51
- Installation Height
  51
- Outboard Motor Installation
  52
- Outboard Motor Angle Inspection (Cruising)
  53
- Battery Connections
  54
- Remote Control Installation (Equipped Type or Optional Equipment)
  56
  - Remote Control Box Location
    57
  - Remote Control Cable Length
    57
- Propeller Selection
  58
6 Pre-Operation Checks

59
- Engine Cover Removal/Installation
  59
- Engine Oil
  59
- Fuel
  62
- Gasoline Containing Alcohol
  63
- Propeller and Cotter Pin Inspection
  64
- Tiller Handle Height/Angle Adjustment (H Type)
  65
- Steering Handle Friction (H Type)
  66
- Remote Control Lever Friction
  66
- Water Separator
  67
- Battery
  67
- Other Checks
  69
7 Starting the Engine

70
- Fuel Line Connection
  70
- Fuel Priming
  72
- Starting the Engine
  73
  - H Type
    73
  - R Type
    76
    
    R1 Type
    76
    
    R2, R3 Types
    80
- Emergency Starting
  84
8 Operation

90
- Break-In Procedure
  90
- Gear Shifting
  91
  - H Type
    91
  - R1 Type
    92
  - R2 Type
    93
  - R3 Type
    94
- Steering
  95
- H Type
  95
  - R Type
    95
- Cruising
  96
  - H Type
    96
  - R Type
    98
- TRL (Trolling) Control Switch
  100
  - (Optional Equipment: R Type)
    100
- Trimming the Outboard Motor
  101
- Trim Meter (Equipped Type or Optional Equipment)
  104
- Tilting the Outboard Motor (T Type)
  105
- Moorage (T Type)
  106
- Power Tilt Switch (T Type)
  107
- Manual Relief Valve (T Type)
  108
- Trim Tab Adjustment
  109
- Engine Protection System
  110
- Shallow Water Operation
  114
- Multiple Outboard Motors
  115
9 Stopping the Engine

116
- Emergency Engine Stop
  116
- Normal Engine Stop
  117
  - H Type
    117
  - R Type
    118
10 Transporting

119
- Fuel Line Disconnection
  119
- Trailering
  120
11 Cleaning and Flushing

121
12 Maintenance

122
- Tool Kit and Emergency Parts
  123
- Maintenance Schedule
  124
- Engine Oil
  126
- Spark Plugs
  128
- Battery
  132
- Lubrication
  134
- Water Separator
  136
- Fuel Filter
  139
- Fuel Tank and Tank Filter (Equipped Type)
  141
- Emission Control System
  142
- Fuse
  143
- ACG Fuse
  144
- Propeller
  145
- Inspect after Operating
  146
- Submerged Outboard Motor
  146
13 Storage

147
- Fuel
  147
- Vapor Separator Draining
  148
- Battery Storage
  149
- Outboard Motor Position
  150
14 Disposal

151
15 Troubleshooting

152
16 Specifications

154
17 Ec Declaration of Conformity'' Content Outline

157
18 Index

162

TOHATSU BFT 75A Owner's Manual (160 pages)

Brand: TOHATSU | Category: Outboard Motor | Size: 8 MB

Table of Contents
5
Outboard Motor Safety
9
- Important Safety Information
  9
- Safety Label Location
  11
Controls and Features
13
- Control and Feature Identification Codes
  13
- Component and Control Locations
  14
- Controls
  22
  - Remote Control Box
    22
  - Side-Mount Type
    22
    
    Ignition Switch
    22
    
    Emergency Stop Switch Clip and Emergency Stop Switch
    22
    
    Gearshift/Throttle Control Lever
    23
    
    Fast Idle Lever
    24
  - Panel-Mount Type
    25
    
    Ignition Switch
    25
    
    Emergency Stop Switch Clip and Emergency Stop Switch
    26
    
    Gearshift/Throttle Control Lever
    27
    
    Fast Idle Button
    28
  - Top-Mount Type
    29
    
    Ignition Switch
    29
    
    Emergency Stop Switch Clip and Emergency Stop Switch
    29
    
    Gearshift/Throttle Control Lever
    30
  - Fast Idle Button
    32
- Tiller-Handle (Optional Equipment)
  33
  - Ignition Switch
    33
  - Emergency Stop Switch Clip and Emergency Stop Switch
    33
  - Throttle Grip
    34
  - Throttle Friction Adjuster
    35
  - Gearshift Lever
    36
  - Steering Friction Adjusting Knob
    37
- TRL (Trolling) Control Switch (Optional Equipment)
  38
- Power Trim/Tilt Switch
  39
- Power Tilt Switch
  40
- Manual Relief Valve
  40
- Tilt Lock Lever
  41
- Engine Cover Latch (Front/Rear)
  41
- Trim Tab
  41
Instruments
42
- Trim Meter (Optional Equipment)
  42
- Tachometer (Optional Equipment)
  42
- Fuel Gauge (Optional Equipment)
  42
- Indicators
  43
  - Alternator (ACG) Indicator
    43
  - Malfunction Indicator
    44
  - Oil Pressure Indicator
    44
  - Overheat Indicator
    45
  - Cooling System Indicator
    46
- Other Features
  46
  - Water Separator Buzzer
    46
  - Overrev Limiter
    47
  - Portable Fuel Tank (Optional Equipment)
    47
  - Fuel Filler Cap Vent Knob
    47
  - Fuel Priming Bulb
    48
  - Anodes
    48
  - NMEA Interface Coupler
    49
  - Operating Hour Notification System
    49
Before Operation
53
- Are You Ready to Get Underway
  53
- Is Your Outboard Motor Ready to Go
  53
  - Tiller Handle Height/Angle Adjustment (Optional Equipment)
    55
Operation
57
- Safe Operating Precautions
  57
- Break-In Procedure
  57
- PORTABLE FUEL TANK (Optional Equipment)
  58
- Fuel Hose Connections
  59
- Fuel Priming
  60
- Infrequent or Occasional Use
  61
- Starting the Engine
  61
  - Remote Control Box
    61
    
    Side-Mount Type
    61
    
    Panel-Mount Type
    64
    
    Top-Mount Type
    67
  - Tiller-Handle
    69
- Emergency Starting
  72
- Stopping the Engine
  74
  - Emergency Engine Stopping
    74
  - Normal Engine Stopping
    75
- Gearshift and Throttle Operation
  79
- Steering
  82
- Cruising
  83
- Shallow Water Operation
  86
- Mooring, Beaching, Launching
  87
- Multiple Outboard Motors
  89
Servicing Your Outboard Motor
90
- The Importance of Maintenance
  90
- Maintenance Safety
  91
- TOOL KIT and OWNER'S MANUAL
  92
- Emergency Starter Rope
  92
- Maintenance Schedule
  93
- Trim Tab Adjustment
  95
- Manual Relief Valve
  96
- Engine Cover Removal and Installation
  96
  - Engine Oil Level Check
    97
  - Engine Oil Change
    99
  - Oil Filter Change
    100
  - Engine Oil Recommendations
    101
  - Spark Plug Service
    102
  - Lubrication Points
    105
- Refueling
  107
- Fuel Recommendations
  109
Cleaning and Flushing
120
Storage
122
- Fuel
  122
- Engine Oil
  124
- Hoisting the Outboard Motor
  124
- Storage Precautions
  124
- Removal from Storage
  125
Transporting
126
- With Outboard Motor Installed on Boat
  126
- With Outboard Motor Removed from Boat
  127
Taking Care of Unexpected Problems
128
- Engine will Not Start
  128
- Hard Starting or Stalls after Starting
  131
- Engine Overheats
  132
- Fuses
  133
  - Electric Starter will Not Operate
    133
  - Battery will Not Charge
    133
  - Fuse Replacement
    133
- Oil Pressure Indicator Turns off and Engine Speed Is Limited
  135
- Overheat Indicator Comes on and Engine Speed Is Limited
  136
- Water Separator Buzzer Sounds
  138
- Submerged Outboard Motor
  138
Technical Information
140
- Serial Number Locations
  140
- Battery
  141
- Emission Control System Information
  141
- Star Label
  144
- Specifications
  146
Consumer Information
149
- Emission Control System Warranty
  149
Index
154

Tohatsu BFT 75A Owner's Manual (144 pages)

Brand: Tohatsu | Category: Outboard Motor | Size: 8 MB

Table of Contents
5
Outboard Motor Safety
9
- Important Safety Information
  9
  - Operator Responsibility
    9
  - Carbon Monoxide Hazard
    10
- Safety Label Location
  11
Controls and Features
13
- Control and Feature Identification Codes
  13
- Component and Control Locations
  14
- Controls
  20
  - Side-Mount Type
    20
    
    Ignition Switch
    20
    
    Emergency Stop Switch Clip and Emergency Stop Switch
    20
    
    Gearshift/Throttle Control Lever
    21
    
    Fast Idle Lever
    22
  - Panel-Mount Type
    23
    
    Ignition Switch
    23
    
    Emergency Stop Switch Clip and Emergency Stop Switch
    24
    
    Gearshift/Throttle Control Lever
    25
    
    Fast Idle Button
    26
  - Top-Mount Type
    27
    
    Ignition Switch
    27
    
    Emergency Stop Switch Clip and Emergency Stop Switch
    27
    
    Gearshift/Throttle Control Lever
    28
    
    Fast Idle Button
    30
- TRL (Trolling) Control Switch (Optional Equipment)
  31
- Power Trim/Tilt Switch
  32
- Power Tilt Switch
  33
- Manual Relief Valve
  33
- Tilt Lock Lever
  34
- Engine Cover Latch (Front/Rear)
  34
- Trim Tab
  34
Instruments
35
- Trim Meter (Optional Equipment)
  35
- Tachometer (Optional Equipment)
  35
- Fuel Gauge (Optional Equipment)
  35
- Indicators
  36
  - Alternator (ACG) Indicator
    36
  - Malfunction Indicator
    36
  - Oil Pressure Indicator
    37
  - Overheat Indicator
    37
  - Cooling System Indicator
    38
- Other Features
  39
  - Water Separator Buzzer
    39
  - Overrev Limiter
    39
  - Portable Fuel Tank (Optional Equipment)
    39
  - Fuel Filler Cap Vent Knob
    40
  - Fuel Priming Bulb
    40
  - Anodes
    41
  - NMEA Interface Coupler
    42
  - Operating Hour Notification System
    42
Before Operation
45
- Are You Ready to Get Underway
  45
- Is Your Outboard Motor Ready to Go
  45
  - Safety Inspection
    46
  - Maintenance Inspection
    46
Operation
47
- Safe Operating Precautions
  47
- Break-In Procedure
  47
- PORTABLE FUEL TANK (Optional Equipment)
  48
- Fuel Hose Connections
  48
- Fuel Priming
  50
- Infrequent or Occasional Use
  50
- Starting the Engine
  51
  - Side-Mount Type
    51
  - Panel-Mount Type
    54
  - Top-Mount Type
    56
- Emergency Starting
  59
- Stopping the Engine
  62
  - Emergency Engine Stopping
    62
  - Normal Engine Stopping
    63
- Gearshift and Throttle Operation
  65
- Steering
  66
- Cruising
  67
- Shallow Water Operation
  70
- Mooring, Beaching, Launching
  71
- Multiple Outboard Motors
  72
Servicing Your Outboard Motor
73
- The Importance of Maintenance
  73
- Maintenance Safety
  74
- TOOL KIT and OWNER'S MANUAL
  75
- Emergency Starter Rope
  75
- Maintenance Schedule
  76
- Trim Tab Adjustment
  78
- Manual Relief Valve
  79
- Engine Cover Removal and Installation
  79
- Engine Oil Level Check
  80
- Engine Oil Change
  82
- Oil Filter Change
  83
- Engine Oil Recommendations
  84
- Spark Plug Service
  85
- Lubrication Points
  88
- Refueling
  90
- Fuel Recommendations
  92
- Water Separator Inspection and Service
  93
- Fuel Filter Inspection and Replacement
  96
- Portable Fuel Tank and Tank Filter Cleaning (Optional Equipment)
  99
- Anode Replacement
  100
- Propeller Replacement
  100
- Inspect after Operating
  102
Cleaning and Flushing
103
Storage
105
- Fuel
  105
- Engine Oil
  107
- Hoisting the Outboard Motor
  107
- Storage Precautions
  107
- Removal from Storage
  108
Transporting
109
- With Outboard Motor Installed on Boat
  109
- With Outboard Motor Removed from Boat
  109
Taking Care of Unexpected Problems
110
- Engine will Not Start
  110
- Hard Starting or Stalls after Starting
  113
- Engine Overheats
  114
- Fuses
  115
  - Electric Starter will Not Operate
    115
  - Battery will Not Charge
    115
  - Fuse Replacement
    115
- Oil Pressure Indicator Turns off and Engine Speed Is Limited
  117
- Overheat Indicator Comes on and Engine Speed Is Limited
  118
- Water Separator Buzzer Sounds
  119
- Submerged Outboard Motor
  120
Technical Information
122
- Serial Number Locations
  122
- Battery
  123
- Emission Control System Information
  123
- Star Label
  126
- Specifications
  128
Consumer Information
131
- Emission Control System Warranty
  131
Index
136

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TOHATSU BFT 75A Service Manual (609 pages)

Table of Contents

Table of Contents

3. Maintenance

4. Troubleshooting

5. Fuel System

6. Engine Cover

7. Charging System

9. Starting System

10. Other Electrical

11. Cooling System

12. Lubrication System

14. Cylinder Head

16. Gear Case

18. Trim/Tilt

19. Controls

TOHATSU BFT 75A Owner's Manual (180 pages)

Table of Contents

TOHATSU BFT 75A Owner's Manual (168 pages)

Table of Contents

1 Safety

2 Safety Label Locations

3 Component Identification

4 Controls and Features

5 Installation

6 Pre-Operation Checks

7 Starting the Engine

8 Operation

9 Stopping the Engine

10 Transporting

11 Cleaning and Flushing

12 Maintenance

13 Storage

14 Disposal

15 Troubleshooting

16 Specifications

17 Ec Declaration of Conformity'' Content Outline

18 Index

TOHATSU BFT 75A Owner's Manual (160 pages)

Table of Contents

Tohatsu BFT 75A Owner's Manual (144 pages)

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