TOHATSU BFT115A Service Manual page 19

Part
Connecting rods Difference between upper and lower
parts of connecting rod bolt O.D.
Small end I.D.
Small end-to-piston pin clearance
Big end axial clearance
Connecting rod big end oil clearance
Crankshaft Journal O.D.
Journal taper (Main/Pin)
Journal roundness (Main/Pin)
Crankshaft runout
Crankshaft
main bear-
ing oil clear-
ance
Crankshaft axial clearance
Thrust washer side clearance
Camshaft Camshaft axial clearance
Camshaft runout
Journal O.D.
Cam height
Camshaft oil
clearance
Oil pump Body I.D.
Inner rotor-to-outer rotor clearance
Outer rotor-to-oil pump body clear-
ance
Outer rotor height
Pump body depth
Outer rotor - to-oil body side clear-
ance
Oil pressure [kPa (kgf/cm
Fuel injector Resistance (20°C/68 °F)
Fuel pump Discharge volume
(with pump operated for 2 sec.)
Fuel pressure [kPa (kgf/cm
Vapor separator Float height
Alternator Brush length
Slip ring O.D.
Belt tension
[N (kgf, lbf)]
Measured between
the pulleys with belt
tension gauge.
Belt deflection
Measured with 98 N
(10 kgf, 22 lbf) of force
applied to the center of
belt between the pul-
leys.
Starter motor Brush length
Insulation depth
Commutator O.D.
Commutator runout
*1: With a new belt installed.
Item
0 – 0.10 (0 – 0.004)
21.970 – 21.976 (0.8650 – 0.8652)
0.005 – 0.015 (0.0002 – 0.0006)
0.15 – 0.35 (0.006 – 0.014)
0.020 – 0.050 (0.0008 – 0.0020)
Main No. 1, 2, 54.984 – 55.008 (2.1647 – 2.1657)
4, 5
No.3 54.976 – 55.000 (2.1644 – 2.1654)
Pin 48.000 – 49.976 (1.8898 – 1.9676)
0.005 (0.0002) Max
0.005 (0.0002) Max
0.03 (0.001) Max
Main No.1, 2, 0.017 – 0.041 (0.0007 – 0.0016)
4, 5
No.3 0.025 – 0.049 (0.0010 – 0.0019)
0.10 – 0.35 (0.004 – 0.014)
0.10 – 0.35 (0.004 – 0.014)
0.05 – 0.20 (0.002 – 0.008)
0.03 (0.001) Max
No. 1 28.955 – 28.970 (1.1400 – 1.1405)
No. 2, 3, 4, 5 28.925 – 28.940 (1.1388 – 1.1394)
IN 32.626 – 32.931 (1.2845 – 1.2965)
EX 33.927 – 34.212 (1.3357 – 1.3469)
No. 1 0.030 – 0.069 (0.0012 – 0.0027)
No. 2, 3, 4, 5 0.060 – 0.099 (0.0024 – 0.0039)
84.000 – 84.030 (3.3071 – 3.3083)
0.04 – 0.16 (0.002 – 0.006)
0.10 – 0.18 (0.004 – 0.007)
12.480 – 12.500 (0.4913 – 0.4921)
12.520 – 12.550 (0.4929 – 0.4941)
0.020 – 0.070 (0.0008 – 0.0028)
2
, psi)] 147 (1.5, 21.3)
or more at 2,050 min
9.7 – 10.9 Ω
45 cm
(1.5 US oz, 1.6 lmp oz) or more
2 , psi)] 270 – 320 (2.8 – 3.3, 40 – 47)
28.5 – 33.5 (1.12 – 1.32)
10.5 (0.41)
14.4 (0.57)
Used 392 – 490 N
belt (40 – 50 kgf, 88 – 110 lbf)
New belt 490 – 588 N
(50 – 60 kgf, 110 – 132 lbf) (*1)
Used 10.6 – 11.1 (0.42 – 0.44)
belt
New belt 10.1 – 10.6 (0.40 – 0.42) (*1)
12.3 (0.48)
0.40 – 0.50 (0.016 – 0.020)
29.4 (1.16)
SERVICE INFORMATION
Standard
-1
(rpm)
3
–
Service limit
–
–
0.020 (0.0008)
0.40 (0.016)
0.060 (0.0024)
–
–
–
0.010 (0.0004)
0.010 (0.0004)
0.04 (0.002)
0.050 (0.0020)
0.055 (0.0022)
0.45 (0.018)
0.45 (0.018)
0.40 (0.016)
0.04 (0.002)
–
–
–
–
0.150 (0.0059)
0.150 (0.0059)
–
0.20 (0.008)
0.20 (0.008)
–
–
0.120 (0.0047)
–
–
–
–
–
8.4 (0.33)
14.0 (0.55)
–
–
–
–
7.0 (0.28)
0.20 (0.008)
28.8 (1.13)
0.10 (0.004)
2-3