TOHATSU BFT 115A Manuals

TOHATSU BFT 115A Manuals

Manuals and User Guides for TOHATSU BFT 115A. We have 4 TOHATSU BFT 115A manuals available for free PDF download: Service Manual, Owner's Manual

TOHATSU BFT 115A Service Manual

TOHATSU BFT 115A Service Manual (699 pages)

4 stroke

Brand: TOHATSU | Category: Outboard Motor | Size: 31 MB

Table of Contents

Table of Contents

7
- General Information
  11
  - Specifications
    12
  - Lower Unit
    13
- Service Information
  17
  - Standard Torque Values
    23
  - Special Tools
    24
  - Starter Motor
    38
- Maintenance
  59
  - Maintenance Schedule
    60
  - Gear Case Oil Change
    65
  - Alternator Belt Inspection
    66
  - Spark Plug Inspection
    75
- Troubleshooting
  91
- Fuel System
  119
  - Circuit Diagram
    128
- Engine Cover/Cover Lock
  259
- Charging System
  287
- Ignition System
  309
- Starting System
  313
10. Other Electrical

331
- Other Electrical
  331
  - System Location
    332
  - Fuse/Relay Junction Box Removal
    333
  - Ecm Removal/Installation
    334
  - Electric Parts Case Removal
    335
  - Installation
    335
  - Switch Panel Cable/Indicator Wire Harness Removal/Installation
    336
  - Starter Cable Removal
    339
  - Installation
    339
  - Power Tilt Relay/Connector
    341
  - Relay Removal/Installation
    343
  - Main/Starter/A/F Sensor Heater Relay Inspection
    343
  - Fuel Pump Relay Inspection
    344
  - Fuse/Relay Junction Box
    344
  - Inspection
    344
  - Power Tilt Relay Inspection
    347
  - Trim Angle Sensor Inspection
    348
  - Neutral Switch Inspection
    349
- Cooling System
  351
- Lubrication System
  367
- Engine Removal/Installation
  385
  - Engine Installation
    388
- Cylinder Head
  393
15. Cylinder Block

449
- Cylinder Block
  449
- Component Location
  450
- Tools
  452
- Flywheel Removal/Installation
  453
- Cylinder Block/Crankshaft/ Piston Disassembly/Assembly
  454
- Balancer Case Disassembly
  460
- Block Inspection
  480
- Crankshaft/Piston/Cylinder
  480
- Flywheel Inspection
  480
- Bearing Selection
  491
- Gear Case (Standard Rotation)
  525
- Gear Case (Counter Rotation)
  532
- Mount
  603
- Trim/Tilt
  613
  - Air Bleeding
    649
- Controls
  663
  - Throttle Control Cable
    668
- Technical Features
  681
- Wiring Diagrams
  685
- Index
  695

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TOHATSU BFT 115A Owner's Manual

TOHATSU BFT 115A Owner's Manual (130 pages)

Brand: TOHATSU | Category: Outboard Motor | Size: 7 MB

Table of Contents

Table of Contents
7
1 Safety

9
- Safety Information
  9
2 Safety Label Locations

11
3 Component Identification

13
4 Controls and Features

17
- Remote Control Lever
  17
  - R3 Type
    19
  - R1 Type
    20
  - R2 Type
    20
- Neutral Release Lever
  20
- Engine Switch
  20
- Fast Idle Lever/Fast Idle Button
  21
- PGM-FI Indicator/Buzzer
  22
- ACG Indicator/Buzzer
  22
- Oil Pressure Indicator/Buzzer
  23
- Overheat Indicator/Buzzer
  23
- Water Separator Buzzer
  23
- Power Trim/Tilt Switch
  24
- Trim Meter (Optional Equipment)
  25
- Power Tilt Switch (Outboard Motor Pan)
  25
- TRL (Trolling) Control Switch Panel (Optional Equipment)
  26
- Manual Relief Valve
  26
- Emergency Stop Switch
  27
- Emergency Stop Switch Lanyard/Clip
  27
- Spare Emergency Stop Switch Clip
  28
- Tilt Lock Lever
  29
- Trim Tab
  29
- Anode
  29
- Cooling Water Check Hole
  30
- Cooling Water Intake Port
  30
- Engine Cover Latch
  30
- Tachometer (Optional Equipment)
  31
- NMEA Interface Coupler
  31
5 Installation

32
- Transom Height
  32
- Location
  33
- Installation Height
  33
- Outboard Motor Installation
  34
- Outboard Motor Angle Inspection (Cruising)
  35
- Battery Connections
  36
- Remote Control Installation (Optional Equipment)
  38
  - Remote Control Box Location
    39
  - Remote Control Cable Length
    39
- Propeller Selection
  40
- Fuel Line Connection
  40
6 Pre-Operation Checks

41
- Engine Cover Removal/Installation
  41
- Engine Oil
  42
- Fuel
  44
  - Gasoline Containing Alcohol
    45
- Propeller and Cotter Pin Inspection
  46
- Remote Control Lever Friction
  47
- Water Separator
  47
- Battery
  48
- Other Checks
  49
7 Starting the Engine

50
- Fuel Priming
  50
  - R1 Type
    50
  - R2, R3 Types
    54
8 Operation

58
- Break-In Procedure
  58
- Gear Shifting
  59
  - R1 Type
    59
  - R2 Type
    60
  - R3 Type
    61
- Cruising
  62
- TRL (Trolling) Control Switch (Optional Equipment)
  64
- Trimming the Outboard Motor
  65
- Trim Meter (Optional Equipment)
  67
- Tilting the Outboard Motor
  68
- Moorage
  69
- Power Tilt Switch (Outboard Motor Pan)
  70
- Manual Relief Valve
  71
- Trim Tab Adjustment
  72
- Engine Protection System
  73
- Shallow Water Operation
  77
- Multiple Outboard Motors
  78
9 Stopping the Engine

79
- Emergency Engine Stop
  79
- Normal Engine Stop
  79
10 Transporting

81
- Fuel Line Disconnection
  81
- Trailering
  82
11 Cleaning and Flushing

83
12 Maintenance

84
- Tool Kit and Owner's Manual
  85
  - Spare Emergency Stop Switch Clip (Optional Equipment)
    85
- Maintenance Schedule
  86
- Engine Oil
  88
- Spark Plugs
  90
- Lubrication
  95
- Fuel Filter
  97
- Water Separator
  100
- Emission Control System
  102
- Battery
  103
- Fuse
  105
  - Main Fuse
    106
  - ACG Fuse
    106
- Propeller
  107
- Submerged Outboard Motor
  108
13 Storage

110
- Fuel
  110
- Vapor Separator Draining
  110
- Engine Oil
  111
- Battery Storage
  112
- Outboard Motor Position
  113
14 Disposal

114
15 Troubleshooting

115
16 Specifications

117
17 Ec Declaration of Conformity'' Content Outline

120
18 Index

125

TOHATSU BFT 115A Owner's Manual

TOHATSU BFT 115A Owner's Manual (124 pages)

Brand: TOHATSU | Category: Outboard Motor | Size: 6 MB

Table of Contents

Table of Contents
5
Outboard Motor Safety
9
Important Safety Information
9
Safety Label Location
11
Controls and Features
12
Control and Feature Identification Codes
12
Component and Control Locations
13
Controls
17
Side-Mount Type Ignition Switch
17
Emergency Stop Switch Clip and Emergency Stop Switch
17
Gearshift/Throttle Control Lever
18
Fast Idle Lever
19
Ignition Switch
20
Emergency Stop Switch Clip and Emergency
21
Stop Switch
21
Gearshift/Throttle Control Lever
22
Fast Idle Button
23
Top-Mount Type Ignition Switch
24
Emergency Stop Switch Clip and Emergency Stop Switch
24
Gearshift/Throttle Control Lever
25
Fast Idle Button
27
Common Controls
28
Power Trim/Tilt Switch
28
Power Tilt Switch
29
Manual Relief Valve
29
Tilt Lock Lever
29
TRL (Trolling) Control Switch (Optional Equipment)
30
Engine Cover Latch
30
Trim Tab
30
Instruments
31
Trim Meter (Optional Equipment)
31
Tachometer (Optional Equipment)
31
NMEA Interface Coupler
31
Indicators
32
Alternator (ACG) Indicator
32
Malfunction Indicator
32
Oil Pressure Indicator
33
Overheat Indicator
33
Cooling System Indicator
34
Other Features
34
Water Separator Buzzer
34
Rev Limiter
35
Anodes
35
Fuel Priming Bulb
35
Before Operation
36
Are You Ready to Get Underway
36
Is Your Outboard Motor Ready to Go
36
Operation
38
Safe Operating Precautions
38
Break-In Procedure
38
Fuel Priming
39
Infrequent or Occasional Use
39
Starting the Engine
40
Side-Mount Type
40
Panel-Mount Type
43
Top-Mount Type
45
Stopping the Engine
48
Emergency Engine Stopping
48
Normal Engine Stopping
49
Gearshift and Throttle Operation
50
Steering
51
Cruising
52
Trolling Speed Control (Optional Equipment)
54
Trim Tab
55
Shallow Water Operation
55
Mooring, Beaching, Launching
56
Multiple Outboard Motors
57
Servicing Your Outboard Motor
58
The Importance of Maintenance
58
Maintenance Safety
59
TOOL KIT and OWNER'S MANUAL
60
Spare Emergency Stop Switch Clip
60
(Optional Equipment)
60
Maintenance Schedule
61
Trim Tab Adjustment
63
Manual Relief Valve
64
Engine Cover Removal and Installation
64
Engine Oil Level Check
65
Engine Oil Change
66
Oil Filter Change
68
Engine Oil Recommendations
69
Lubrication Points
70
Spark Plug Service
72
Refueling
76
Fuel Recommendations
76
Fuel Filter Inspection and Replacement
77
Water Separator Inspection and Service
80
Anode Replacement
82
Propeller Replacement
82
Cleaning and Flushing
84
Storage
86
Fuel
86
Engine Oil
88
Hoisting the Outboard Motor
89
Storage Precautions
89
Removal from Storage
90
Transporting
91
With Outboard Motor Installed on Boat
91
With Outboard Motor Removed from Boat
91
Taking Care of Unexpected Problems
92
Electric Starter will Not Operate
92
Engine will Not Start
93
Hard Starting or Stalls after Starting
95
Engine Overheats
96
Fuses
97
Electric Starter will Not Operate
97
Battery will Not Charge
97
Fuse Replacement
97
Oil Pressure Indicator Turns off and Engine Speed Is Limited
99
Overheat Indicator Comes on and Engine Speed Is Limited
100
Water Separator Buzzer Sounds
102
Submerged Outboard Motor
102
Technical Information
104
Serial Number Locations
104
Battery
105
Emission Control System Information
105
Star Label
108
Specifications
110
Consumer Information
112
Emission Control System Warranty
112
Index
117

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TOHATSU BFT 115A Service Manual

TOHATSU BFT 115A Service Manual (17 pages)

Brand: TOHATSU | Category: Outboard Motor | Size: 0 MB

Table of Contents

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