TOHATSU BFT 250A Outboard Motor Manuals

Manuals and User Guides for TOHATSU BFT 250A Outboard Motor. We have 4 TOHATSU BFT 250A Outboard Motor manuals available for free PDF download: Service Manual, Owner's Manual, Manual

TOHATSU BFT 250A Service Manual (639 pages)

Brand: TOHATSU | Category: Outboard Motor | Size: 18 MB

Table of Contents

7
- General Information
  11
  - Specifications
    12
  - Lower Unit
    13
- Service Information
  17
- Maintenance
  18
  - Standard Torque Values
    23
  - Special Tools
    24
3. Maintenance

59
- Maintenance Schedule
  60
- Tools
  61
- Change
  62
- Engine Oil Level Inspection/Oil
  62
- Engine Oil Filter Replacement
  64
- Gear Case Oil Change
  65
- Timing Belt Inspection
  66
- Alternator Belt Inspection
  67
- Adjustment
  69
- Throttle Linkage Inspection
  69
- Valve Clearance
  73
- Spark Plug Inspection
  75
- Gear Case
  77
- Inspection
  77
- Propeller and Cotter Pin
  77
- Lubrication
  83
- Fuel Filter (Low Pressure Side) Inspection/Replacement
  85
- Water Separator Inspection
  85
- Fuel Filter (High Pressure Side) Inspection/Replacement
  87
- Fuel Line Inspection
  88
- Replacement
  88
- Battery and Cable Connection
  89
- Crankcase Breather
  89
- Nuts, Bolts, Fasteners
  89
- Impeller Housing Inspection
  90
- Water Passage Cleaning
  90
- Water Pump Inspection
  90
- Adjustment
  91
- Emergency Stop Switch
  91
- Inspection
  91
- Power Trim/Tilt Inspection
  91
- Shift Control Cable Inspection
  91
- Troubleshooting
  93
5. Fuel System

123
- Tools
  124
- Service Precautions
  125
- System Location
  131
- Piping Connections
  132
- Circuit Diagram
  133
- Ecm Terminal Arrangement
  135
- Dtc Troubleshooting
  137
- Mil Troubleshooting
  167
- Fuel Pressure Relieving
  188
- Installation
  191
- Cleaning
  194
- Installation
  194
- Intake Manifold Removal
  194
- Fuel Injectors/Fuel Pressure Regulator
  200
- Fuel Pump (High Pressure Side)/Vapor Separator Removal/Installation
  208
- Air Vent Strainer/Air Vent Tube Removal
  214
- Water Separator/Water Level Sensor Removal/Installation/Cleaning
  215
- Exhaust Manifold Removal
  217
- Installation
  217
- Exhaust Manifold Anode Removal
  219
- Iat Sensor Removal/Installation
  220
- Installation
  220
- Map Sensor Removal/Installation
  220
- Emt Sensor Removal/Installation
  221
- Iac Valve Removal/Installation
  221
- Ho2S Removal/Installation
  222
- Installation
  223
- Vtec Solenoid Valve Removal
  223
- Ckp Sensor Removal/Installation
  224
- Fuel System
  224
- Iab Control Solenoid Valve Removal
  224
- Installation
  224
- Cmp Sensor Removal/Installation
  225
- Eop Switch (High Pressure Side) Removal
  225
- Installation
  225
- Eop Switch (Low Pressure Side) Removal
  226
- Installation
  226
- Knock Sensor Removal
  226
- Ebt Sensor Removal/Installation
  227
- Installation
  227
- Fuel Pump (High Pressure Side)/Fuel Filter Disassembly/Assembly
  228
- Assembly
  231
- Vapor Separator Disassembly
  231
- Fuel Pressure Measurement
  232
- Fuel Pressure Regulator
  233
- Inspection
  233
- Fuel Pump (Low Pressure Side)
  234
- Inspection
  234
- Fuel Pump (High Pressure Side)
  235
- Inspection
  235
- Vapor Separator Inspection
  237
- Fuel Injector Inspection
  238
- Throttle Body Inspection
  239
- Iab Control Solenoid Valve
  240
- Inspection
  240
- Eop Switch (High Pressure Side)
  242
- Inspection
  242
- Eop Switch (Low Pressure Side)
  243
- Inspection
  243
- Ebt/Emt Sensor Inspection
  244
- Ckp Sensor Inspection
  245
- Cmp Sensor Inspection
  245
- Water Level Sensor Inspection
  246
- Iac Valve Inspection
  247
- Inspection
  247
- Vtec Spool Solenoid Valve
  247
- Ho2S Inspection
  248
- Intake Manifold Stud Bolt
  249
- Replacement
  249
6. Engine Cover/Cover Lock

251
- Engine Cover/Cover Lock
  251
  - Component Location
    252
  - Front Separate Cover Removal
    253
  - Installation
    253
  - L./R. Engine under Cover Removal
    253
  - Installation
    256
  - Cover Locking Cable Removal
    256
  - Installation
    259
  - Engine Cover Bracket Removal
    259
  - Installation
    260
  - Power Tilt Switch Removal
    260
  - Front Cover Bracket Removal
    260
  - Damper Hook Removal
    262
  - Installation
    262
  - Side Cover Bracket Disassembly
    262
  - Assembly
    265
  - Damper Hook Disassembly
    265
  - Damper Hook Adjustment
    266
  - Under Cover Seal B
    266
  - Replacement
    266
7. Charging System

267
- Charging System
  267
  - System Location
    268
  - System Diagram
    268
  - Junction Box
    268
  - Tools
    269
  - Alternator Removal
    271
  - Installation
    271
  - Alternator Disassembly
    272
  - Assembly
    272
  - Alternator Inspection
    281
- Ignition System
  283
9. Starting System

287
- Starting System
  288
- System Diagram
  288
- System Location
  288
- Installation
  291
- Starter Motor Removal
  291
- Assembly
  292
- Installation
  292
- Neutral Switch Removal
  292
- Starter Motor Disassembly
  292
- Starter Motor Inspection
  302
- Neutral Switch Inspection
  306
10. Other Electrical

307
- Other Electrical
  307
  - System Location
    308
  - Installation
    310
  - Electric Parts Case Removal
    310
  - Installation
    311
  - Ecm Removal/Installation
    311
  - Ecm Bracket Removal
    311
  - Installation
    312
  - Power Tilt Relay/Power Tilt Relay Case Removal/Installation
    312
  - Switch Panel Indicator Wire
    314
  - Harnesses Removal
    314
  - Installation
    314
  - Relay Removal/Installation
    316
  - Main/Starter Relay Inspection
    317
  - Fuel Pump Relay Inspection
    317
  - Fuse/Relay Junction Box
    318
  - Inspection
    318
  - Power Tilt Relay Inspection
    320
  - Trim Angle Sensor Inspection
    321
11. Cooling System

323
- Cooling System
  323
  - Component Location
    324
  - Tools
    325
  - Water Line Description
    326
  - Thermostat Removal
    327
  - Installation
    327
  - Water Jacket Removal
    328
  - Installation
    328
  - Water Pump Removal
    331
  - Installation
    331
  - Cylinder Sleeve Water Jacket Anode Removal/Installation
    337
  - Relief Valve Disassembly
    339
  - Assembly
    339
  - Flush Valve Disassembly
    340
  - Assembly
    340
  - Thermostat Inspection
    341
12. Lubrication System

343
- Lubrication System
  343
  - Component Location
    344
  - Lubrication System Diagram
    345
  - Tools
    346
  - Oil Filler Extension Removal
    347
  - Installation
    347
  - Oil Level Gauge Cover Removal
    347
  - Removal/Installation
    347
  - Oil Pump Removal/Installation
    351
  - Assembly
    353
  - Oil Pressure Test
    354
  - Oil Pump Inspection
    355
13. Engine Removal/Installation

357
- Engine Removal/Installation
  357
  - Component Location
    358
  - Engine Removal
    360
  - Tool
    361
- Cylinder Head
  361
  - Engine Installation
    362
14. Cylinder Head

369
- Component Location
  370
- Tools
  372
- Timing Belt Drive/Driven Pulley Removal/Installation
  374
- Cylinder Block
  382
  - Cylinder Head Cover Removal
    387
  - Installation
    387
  - Cylinder Head Removal
    390
  - Installation
    390
  - Cylinder Head Disassembly
    393
  - Assembly
    393
  - Assembly
    396
  - Cylinder Compression Test
    401
  - Cylinder Head Inspection
    401
  - Valve Guide Replacement
    410
  - Valve Seat Reconditioning
    412
15. Cylinder Block

415
- Component Location
  416
- Tools
  417
- Cylinder Block Anode Removal
  418
- Flywheel Removal/Installation
  418
- Installation
  418
- Flywheel Inspection
  440
- Bearing Selection
  450
16. Gear Case (Standard Rotation)

455
- Gear Case (Standard Rotation)
  455
  - Component Location
    456
  - Tools
    474
- Gear Case (Counter Rotation)
  505
  - Propeller Removal
    509
  - Installation
    509
- Mount
  513
  - GEAR CASE/EXTENSION SEPARATOR (XXA Type) REMOVAL/INSTALLATION
    516
  - INSTALLATION (XA and XXA Types)
    516
  - Installation
    529
  - Vertical Shaft/Removal
    529
  - Installation
    532
  - Assembly
    534
  - Propeller Shaft Holder
    534
  - Disassembly/Assembly
    534
  - Vertical Shaft Disassembly
    535
  - Assembly
    535
  - Shim Selection
    538
  - Backlash Inspection
    544
  - Clutch Shifter Inspection
    547
  - Propeller Shaft Inspection
    548
  - Vertical Shaft Inspection
    548
  - Vertical Shaft Bush Inspection
    549
  - Gear Case Stud Bolt Replacement
    549
  - Extension Separator Stud Bolt
    550
  - REPLACEMENT (XXA Type)
    550
  - Gear Case Needle Bearing
    550
19. Trim/Tilt

563
- Trim/Tilt
  563
- Atf Line Description
  565
- Swivel Case/Mount Frame Disassembly/Assembly
  573
- Power Trim/Tilt Disassembly
  581
  - Air Bleeding
    593
- Power Tilt Motor Disassembly
  598
- Power Tilt Motor Inspection
  603
- Power Tilt Switch Inspection
  605
- Controls
  607
  - Throttle Control Cable
    612
- Technical Features
  621
- Wiring Diagrams
  625

Tohatsu BFT 250A Owner's Manual (128 pages)

Tohatsu BFT 250A Outboard Motor Owner's manual

Brand: Tohatsu | Category: Outboard Motor | Size: 6 MB

Table of Contents
5
Outboard Motor Safety
9
- Important Safety Information
  9
  - Operator Responsibility
    9
  - Carbon Monoxide Hazard
    10
- Safety Label Location
  11
Controls and Features
12
Top-Mount Type
25
Common Controls
28
- Power Trim/Tilt Switch
  28
- Power Tilt Switch
  29
- Manual Relief Valve
  29
- Tilt Lock Lever
  29
- Engine Cover Latch
  30
- Trim Tab
  30
Instruments
30
- Trim Meter (Optional Equipment)
  30
- Tachometer (Optional Equipment)
  31
- NMEA Interface Coupler
  31
- Indicators
  32
  - Alternator (ACG) Indicator
    32
  - Malfunction Indicator
    32
  - Oil Pressure Indicator
    33
  - Overheat Indicator
    33
  - Cooling System Indicator
    34
- Other Features
  34
  - Water Separator Buzzer
    34
  - Rev Limiter
    35
  - Anodes
    35
  - Fuel Priming Bulb
    35
Before Operation
36
Operation
38
- Safe Operating Precautions
  38
- Break-In Procedure
  38
- Fuel Priming
  39
- Infrequent or Occasional Use
  39
- Starting the Engine
  40
  - Side-Mount Type
    40
  - Panel-Mount Type
    43
  - Top-Mount Type
    45
- Stopping the Engine
  48
  - Emergency Engine Stopping
    48
  - Normal Engine Stopping
    49
- Gearshift and Throttle Operation
  50
  - Side-Mount Type
    50
  - Panel-Mount Type
    50
  - Top-Mount Type
    50
- Cruising
  51
- Steering
  52
- Shallow Water Operation
  54
- Mooring, Beaching, Launching
  55
- Multiple Outboard Motors
  56
Servicing Your Outboard Motor
57
- The Importance of Maintenance
  57
- Maintenance Safety
  58
- TOOL KIT and OWNER'S MANUAL
  59
- Spare Emergency Stop Switch Clip
  59
- Maintenance Schedule
  60
- Trim Tab Adjustment
  62
- Manual Relief Valve
  63
- Engine Cover Removal and Installation
  63
  - Engine Oil Level Check
    64
  - Engine Oil Change
    66
  - Oil Filter Change
    67
  - Engine Oil Recommendations
    68
  - Lubrication Points
    69
  - Spark Plug Service
    70
- Refueling
  74
- Fuel Recommendations
  75
Cleaning and Flushing
85
Storage
87
- Fuel
  87
- Engine Oil
  89
- Hoisting the Outboard Motor
  90
- Storage Precautions
  90
- Removal from Storage
  91
Transporting
92
- With Outboard Motor Installed on Boat
  92
- With Outboard Motor Removed from Boat
  92
Taking Care of Unexpected Problems
93
Technical Information
106
- Serial Number Locations
  106
- Battery
  107
- Emission Control System Information
  108
- Star Label
  111
- Specifications
  113
Consumer Information
115
- Emission Control System Warranty
  115
Index
120

TOHATSU BFT 250A Owner's Manual (128 pages)

Brand: TOHATSU | Category: Outboard Motor | Size: 6 MB

Table of Contents
7
1 Safety

9
- Safety Information
  9
2 Safety Label Locations

11
3 Component Identification

13
4 Controls and Features

18
- Remote Control Lever
  18
  - R1 Type
    21
  - R2 Type
    21
  - R3 Type
    21
- Neutral Release Lever
  21
- Engine Switch
  21
- Fast Idle Lever/Fast Idle Button
  22
- PGM-FI Indicator/Buzzer
  23
- ACG Indicator/Buzzer
  23
- Oil Pressure Indicator/Buzzer
  24
- Overheat Indicator/Buzzer
  24
- Water Separator Buzzer
  24
- Power Trim/Tilt Switch
  25
- Trim Meter (Optional Equipment)
  26
- Power Tilt Switch (Outboard Motor Pan)
  26
- Manual Relief Valve
  27
- Emergency Stop Switch
  28
- Emergency Stop Switch Lanyard/Clip
  28
- Spare Emergency Stop Switch Clip
  29
- Tilt Lock Lever
  30
- Trim Tab
  30
- Anode
  30
- Cooling Water Check Hole
  31
- Cooling Water Intake Port
  31
- Engine Cover Latch
  31
- Tachometer (Optional Equipment)
  32
- NMEA Interface Coupler
  32
5 Installation

33
- Transom Height
  33
- Location
  34
- Installation Height
  34
- Outboard Motor Installation
  35
- Outboard Motor Angle Inspection (Cruising)
  36
- Battery Connections
  37
- Remote Control Installation (Optional Equipment)
  39
  - Remote Control Box Location
    40
  - Remote Control Cable Length
    40
- Propeller Selection
  41
- Fuel Line Connection
  41
6 Pre-Operation Checks

42
- Engine Cover Removal/Installation
  42
- Engine Oil
  43
- Fuel
  45
- Gasoline Containing Alcohol
  46
- Propeller and Cotter Pin Inspection
  47
- Remote Control Lever Friction
  48
- Fuel Filter
  48
- Battery
  49
- Other Checks
  50
7 Starting the Engine

51
- Fuel Priming
  51
  - R1 Type
    51
  - R2, R3 Type
    55
8 Operation

59
- Break-In Procedure
  59
- Gear Shifting
  60
  - R1 Type
    60
  - R2 Type
    61
  - R3 Type
    62
- Cruising
  63
- Trimming the Outboard Motor
  65
- Trim Meter
  67
- Tilting the Outboard Motor
  68
- Moorage
  69
- Power Tilt Switch
  70
- Manual Relief Valve
  70
- Trim Tab Adjustment
  71
- Engine Protection System
  72
- Shallow Water Operation
  76
- Multiple Outboard Motors
  77
9 Stopping the Engine

78
- Emergency Engine Stop
  78
- Normal Engine Stop
  78
10 Transporting

80
- Fuel Line Disconnection
  80
- Trailering
  81
11 Cleaning and Flushing

82
12 Maintenance

83
- Tool Kit and Spare Parts
  84
- Maintenance Schedule
  85
- Engine Oil
  87
- Spark Plugs
  89
  - Standard Spark Plug
    89
  - Optional Parts: Iridium Spark Plug
    92
- Lubrication
  93
- Fuel Filter
  94
- Water Separator
  97
- Emission Control System
  100
- Battery
  101
- Fuse
  103
- ACG Fuse
  104
- Propeller
  105
- Inspect after Operating
  106
- Submerged Outboard Motor
  106
13 Storage

108
- Fuel
  108
  - Vapor Separator Draining
    109
- Battery Storage
  110
- Outboard Motor Position
  111
  - Disposal
    112
14 Disposal

113
15 Troubleshooting

113
16 Specifications

115
17 Ec Declaration of Conformity'' Content Outline

117
18 Index

122

TOHATSU BFT 250A Manual (43 pages)

Brand: TOHATSU | Category: Outboard Motor | Size: 8 MB

TOHATSU Categories

Outboard Motor Water Pump Engine

Monitor Control Panel

More TOHATSU Manuals

TOHATSU BFT 250A Outboard Motor Manuals

TOHATSU BFT 250A Service Manual (639 pages)

Table of Contents

Table of Contents

3. Maintenance

5. Fuel System

6. Engine Cover/Cover Lock

7. Charging System

9. Starting System

10. Other Electrical

11. Cooling System

12. Lubrication System

13. Engine Removal/Installation

14. Cylinder Head

15. Cylinder Block

16. Gear Case (Standard Rotation)

19. Trim/Tilt

Tohatsu BFT 250A Owner's Manual (128 pages)

Table of Contents

TOHATSU BFT 250A Owner's Manual (128 pages)

Table of Contents

1 Safety

2 Safety Label Locations

3 Component Identification

4 Controls and Features

5 Installation

6 Pre-Operation Checks

7 Starting the Engine

8 Operation

9 Stopping the Engine

10 Transporting

11 Cleaning and Flushing

12 Maintenance

13 Storage

14 Disposal

15 Troubleshooting

16 Specifications

17 Ec Declaration of Conformity'' Content Outline

18 Index

TOHATSU BFT 250A Manual (43 pages)

Table of Contents

Related Products

TOHATSU Categories