TOHATSU BFT115A Service Manual page 625

Install the spiral tube (1) around the trim angle sensor
wire (2) and power/tilt motor wire (3).
Align the taped end (4) of the power/tilt motor wire with
the end of the motor wire bushing (5) and install.
Clamp the trim angle sensor wire and power/tilt motor
wire with the wire harness clip (6).
Pass the trim angle sensor wire (1) and power/tilt motor
wire (2) through the under case grommet C (3).
Align the taped end (4) of the power/tilt motor wire with
the end of the under case grommet C, and fasten the
new wire band (5) as shown.
After fastening the wire band, cut the excess part of the
wire band so that the remaining projected length is 5 –
10 mm (0.2 – 0.4 in).
Apply marine grease to
circumference of new upper cylinder bushings (1) and
install them to the piston rod (2) of the power trim/tilt.
Apply marine grease to the upper cylinder pin (3) whole
surface.
Install the upper cylinder pin by aligning the piston rod
hole with the swivel case (4) holes.
Install the two E-rings (5) to the upper cylinder pin.
Install the bolt (1) from the L. stern bracket (2) side and
install the washer (3).
Install and tighten the self-locking nut (4) to the
specified torque.
TORQUE: 39 N·m (4.0 kgf·m, 29 lbf·ft)
the inner wall and
(2)
(6)
(1)
(3)
(4)
(1)
(3)
(5)
(3) (2)
(1)
TRIM/TILT
(2)
(5)
(2)
(4)
(5)
(5)
(4)
(1)
(4)
(3)
19-13