Maintenance Schedule - ABB IRB 1660 Product Manual

3.2.2 Maintenance schedule

General
The robot must be maintained regularly to ensure proper function. The maintenance
activities and intervals are specified in the table below.
Unexpected situations that arise prompt inspection of the robot. Any damage must
be attended to immediately!
The inspection intervals do not specify the life of each component.
Maintenance schedule
The table below specifies the required maintenance activities and intervals:
Maintenance
activity
Maintenance
free
Inspection
Changing
Changing
Changing
Replacement
Replacement
Cleaning
i
ii
Product manual - IRB 1600/1660
3HAC026660-001 Revision: W
Equipment
Gearbox oil, axes 1 to 4
IRB 1600
Information labels
Gearbox oil, axes 5 and 6
IRB 1600
Gearbox oil, axes 5-6
IRB 1600ID-4/1.5
Gearbox oil, axes 5-6
IRB 1660ID-X/1.55
Battery pack, measurement
system of type RMU101 or
RMU102 (3-pole battery
contact)
Battery pack, measurement
system with 2-pole battery
contact, e.g. DSQC633A
Complete robot
The battery low alert (38213 Battery charge low) is displayed when the battery needs to be replaced.
The recommendation to avoid an unsynchronized robot is to keep the power to the controller turned
on until the battery is to be replaced.
See the replacement instruction for more details.
The battery low alert (38213 Battery charge low) is displayed when remaining backup capacity
(robot powered off) is less than 2 months. The typical lifetime of a new battery is 36 months if the
robot is powered off 2 days/week or 18 months if the robot is powered off 16 h/day. The lifetime
can be extended with a battery shutdown service routine. See Operating manual - IRC5 with
FlexPendant for instructions.
© Copyright 2006-2018 ABB. All rights reserved.
3 Maintenance
3.2.2 Maintenance schedule
Interval Detailed in section
40,000 hrs
12 months Replace any damaged,
missing or unreadable
labels.
Inspecting information
labels on page 135
20,000 hrs Changing the oil in axes
5 and 6 gearboxes on
page
20,000 hrs Changing the oil in axes
5 and axis 5 and 6 gear-
boxes, IRB
1600ID/1660ID on
page 141
20,000 hrs Changing the oil in axes
5 and axis 5 and 6 gear-
boxes, IRB
1600ID/1660ID on
page 141
36 months or bat- Replacing the battery
i
tery low alert pack on page 144
ii
Battery low alert Replacing the battery
pack on page
iii
Regular Cleaning the IRB
1600/1660ID on page149
Continues on next page
138.
144.
129