ABB IRB 1660 Product Manual page 6

Table of contents
2.6 Start of robot in cold environments ......................................................................
3 Maintenance
3.1 Introduction ......................................................................................................
3.2 Maintenance schedule and expected component life ...............................................
3.2.1 Specification of maintenance intervals ........................................................
3.2.2 Maintenance schedule .............................................................................
3.2.3 Expected component life ..........................................................................
3.3 Inspection activities ...........................................................................................
3.3.1 Inspection, damper axes 2, 3 and 5 .............................................................
3.3.2 Inspecting information labels .....................................................................
3.4 Replacement activities .......................................................................................
3.4.1 Type of lubrication in gearboxes ................................................................
3.4.2 Changing the oil in axes 5 and 6 gearboxes .................................................
3.4.3 Changing the oil in axes 5 and axis 5 and 6 gearboxes, IRB 1600ID/1660ID ........
3.4.4 Replacing the battery pack ........................................................................
3.5 Cleaning activities .............................................................................................
3.5.1 Cleaning the IRB 1600/1660ID ...................................................................
4 Repair
4.1 Introduction ......................................................................................................
4.2 General procedures ...........................................................................................
4.2.1 Performing a leak-down test ......................................................................
4.2.2 Mounting instructions for bearings .............................................................
4.2.3 Mounting instructions for seals ..................................................................
4.2.4 Cut the paint or surface on the robot before replacing parts ............................
4.2.5 The brake release buttons may be jammed after service work .........................
4.3 Complete manipulator ........................................................................................
4.3.1 Replacing the cable harness, IRB 1600 .......................................................
4.3.2 Replacing the cable harness, 1600ID/1660ID ................................................
4.3.3 Replacement of complete arm system .........................................................
4.4 Upper and lower arm .........................................................................................
4.4.1 Replacing the complete upper arm, IRB 1600 ...............................................
4.4.2 Replacing the complete upper arm, IRB 1600ID/1660ID ..................................
4.4.3 Replacing the complete lower arm ..............................................................
4.4.4 Replacing the wrist unit, IRB 1600 ..............................................................
4.4.5 Replacing the wrist unit, IRB 1600ID ...........................................................
4.4.6 Replacing the wrist unit, IRB1660ID ............................................................
4.4.7 Replacing the damper, axis 2 .....................................................................
4.4.8 Replacing the damper, axis 3 .....................................................................
4.4.9 Replacing the mechanical stop axis 3, IRB 1600ID/1660ID ..............................
4.4.10 Replacement of damper, axis 5 ..................................................................
4.4.11 Remove upper arm AW Gun ......................................................................
4.4.12 Measuring the play 1600ID/1660ID, axis 5 ....................................................
4.4.13 Measuring the play 1600ID/1660ID, axis 6 ....................................................
4.5 Frame and base ................................................................................................
4.5.1 Replacement of base ...............................................................................
4.5.2 Replacing the serial measurement unit ........................................................
4.5.3 Replacing the push button unit ..................................................................
4.6 Motors ............................................................................................................
4.6.1 Replacement of motor, axis 1 ....................................................................
4.6.2 Replacement of motor, axis 2 ....................................................................
4.6.3 Replacement of motor, axis 3, IRB 1600 ......................................................
4.6.4 Replacement of motor, axis 3, 1600ID/1660ID ...............................................
4.6.5 Replacement of motor, axis 4, IRB 1600 ......................................................
4.6.6 Replacement of motor, axis 4, 1600ID/1660ID ...............................................
4.6.7 Replacement of motor and timing belt, axis 5, IRB 1600 .................................
4.6.8 Replacement of motor, axis 5, IRB 1600ID ...................................................
4.6.9 Replacement of motor, axis 5, IRB 1660ID ...................................................
6
© Copyright 2006-2018 ABB. All rights reserved.
Product manual - IRB 1600/1660
3HAC026660-001 Revision: W
126
127
127
128
128
129
131
132
132
135
137
137
138
141
144
149
149
153
153
154
154
155
157
159
161
162
162
172
178
183
183
188
196
201
206
212
220
222
224
226
228
233
236
239
239
244
251
257
257
262
268
273
279
284
288
294
302