Table Of Contents - BRP Cam-am Outlander 6x6 DPS 2015 Manual

Table of Contents

Safety Notice2
Vehicle Information3
Vehicle Identification Number (Vin)3
Manual Layout5
Fastener Information9
Application Procedure9
Section 01 Maintenance19
Break-In Inspection19
Periodic Maintenance Schedule20
Severe Dusty Conditions20
Maintenance Schedule21
Periodic Maintenance Procedures23
Engine Oil Filter28
Water Pump30
Timing Gear33
Fuel Pump Removal37
Electrical System37
Oil Level39
Brake Disc Inspection43
Preseason Preparation46
Special Procedures47
What To Do If Vehicle Is Immersed In Water48
Engine Removal And Installation49
Engine Installation55
Air Intake System57
Air Filter Housing57
Exhaust System62
Heat Shield63
Tightening Torque64
Lubrication System65
Service Tools65
Service Products65
Engine Lubrication Circuit67
Pressure Switch68
Troubleshooting68
High Oil Consumption69
Engine Oil Pressure70
Engine Oil Pressure Regulator71
Oil Pump71
Service Limit73
Engine Oil Strainer74
Reed Valve75
Cooling System76
Maintenance Procedures80
Coolant Temperature Sensor (Cts)81
Radiator Cooling Fan81
Radiator Removal83
Water Pump Housing83
Water Pump Impeller84
Required Tool87
Magneto And Starter95
Magneto Cover99
Magneto Puller100
Sprag Clutch101
Sprag Clutch Gear102
Starter Drive Gears103
Intake Manifold104
Cylinders And Pistons110
Valve Cover111
Rocker Arm113
Timing Chain114
Cylinder Head117
Valve Springs120
Valve Spring Free Length121
Valve Guides123
Cylinder Taper125
Specification125
Piston/Cylinder Clearance127
Piston Pin Diameter128
Ring/Piston Groove Clearance129
Timing Chain Tensioner136
Magneto System139
Timing Chain Inspection140
Timing Chain Guide141
Bottom End142
Engine Removal146
Front Oil Seal148
Rear Oil Seal148
Drive Shaft Removal/Installation148
Drive Gears152
Tion System155
Camshaft Timing158
Connecting Rod Big End Axial Play160
Crank Pin Diameter161
Crankshaft Assembly161
Required Tools163
Continuously Variable Transmission (Cvt)165
Drive Belt169
Inspection Procedures169
Drive Pulley169
Driven Pulley177
Removal And Installation195
Loctite Chisel207
Sealing Compound207
Shift Rod212
Engine Management System (Ems)215
Fault Codes218
Controller Area Network (Can)219
System Description219
Diagnostic Tips220
Number Of Modules221
Interface Card222
Service Bulletins223
Communication Tools227
Fault Code Table232
Diagnostic And Fault Codes233
Module Description233
Calibration Fault246
Electronic Fuel Injection (Efi)259
Closed Throttle And Idle Actuator Reset261
Engine Control Module262
Power Distribution263
Ecm Replacement264
Fuel Injector267
Throttle Cable Adjustment269
Throttle Body270
Throttle Position Sensor273
Input Voltage Test274
Crankshaft Position Sensor (Cps)276
Engine Management279
Fuel Tank And Fuel Pump281
Fuel Pressure Test283
Fuel System Pressure Test285
Fuel Hose And Oetiker Clamps288
Fuel Pump291
Fuel Level Sender295
Pressure Relief Valve297
Section 05 Electrical System299
Power Distribution And Grounds299
Power Distribution Diagram299
Fuse Identification300
Wiring Harness And Connectors302
Wiring Harness Routing304
Packard Connectors312
Molex Connector313
Battery And Starter Cable Terminals316
Parts Catalog317
Ignition System319
Emergency Engine Stop Switch320
Ignition Coil322
Spark Plug324
Charging System325
Battery Load Test326
Battery Cleaning329
Starting System330
Starter Solenoid331
Control Circuit331
Electronic Fuel Injection332
Digitally Encoded Security System (D.e.s.s.)335
Lights, Gauge And Accessories337
Multifunction Gauge - Lcd337
Volt Power Outlet344
Taillights/Brake Lights346
Circuit Protection348
Front Drive350
Front Differential352
Front Drive Shaft354
Drive Shaft Boot354
Front Propeller Shaft361
Rear Drive366
Drive Shaft368
Propeller Shaft369
Pinion Gear375
Wheels And Tires383
Tire Pressure383
Wheel Lug Nuts384
Steering System385
Handlebar Cover388
Throttle Lever390
Multifunction Switch390
Brake Lever391
Steering Column392
Wheel Bearings395
Knuckle Removal395
Dynamic Power Steering (Dps)396
Steering Alignment398
Dps Assist Mode399
Troubleshooting Flowcharts399
Torque Offset Reset409
Pitman Arm416
Front Suspension421
Lower Suspension Arm424
Upper Suspension Arm425
Ball Joints427
Suspension Arm Removal427
Rear Suspension429
Shock Absorbers431
Anti-Sway Bar433
Trailing Arm434
Brake Pedal444
Master Cylinder445
Brake Pads446
Caliper Removal446
Brake Disc447
Body Parts451
Cargo Bed454
Side Panel Removal459
Front Rack461
Side Walls466
Ing System473
Section 08 Technical Specifications487
Section 09 Wiring Diagram495
Wiring Diagram Information495
General System499