BRP Cam-am Outlander 6x6 DPS 2015 Manual page 482

PROCEDURES
HUCK RIVET REMOVAL
Recommended Method
1. Using a cut-off tool, cut the rivet retainer with-
out touching the retainer's shoulder.
mmr2008-051-125_a
1. Rivet retainer's shoulder
2. Cutter wheel
3. Rivet retainer
NOTE: Apply a thin layer of grease on cutter
wheel to increase its durability.
2. Break the rivet retainer's shoulder using a
chisel.
3. Use a small punch to drive out the rivet stem.
Alternative Method
1. Measure outside diameter of rivet stem and se-
lect appropriate drill bit.
2. Drill the rivet stem — not the rivet head using
a variable speed drill until rivet retainer is freed.
NOTE: When possible, use an angle grinder to
grind rivet head or use an air hammer to cut the
rivet retainer.
FRAME
Frame Inspection
Check frame for bending, cracks, weld damages
or any other damage. Replace frame as neces-
sary.
Frame Welding
No welding should be done on frame except if
mentioned or required on an approved BRP Bul-
letin.
Frame Insert Replacement
To install a new blind threaded insert, use the fol-
lowing tool:
BLIND THREADED INSERT INSTALLER
from Textron. See their web
(P/N MODEL 9600)
site at: www.textronfasteningsystems.com.
vmr2015-148
Section 07 CHASSIS
Subsection 09 (FRAME)
tmr2011-039-004
After insert installation, ensure insert can hold the
torque applied to the screw it retains and measure
the compressed length of the frame insert. Oth-
erwise, install a new insert.
INSERT
Insert for M6 bolt
Insert for M8 bolt
vmr2012-044-002_a
INSERTS FOR M6 BOLT SHOWN
A. 9 mm ± 0.5 mm (.354 in ± .02 in)
Frame Replacement
Blind threaded inserts are not installed on replace-
ment frames. Make sure to order enough inserts
when replacing frame. Refer to
PARTS CATALOG
.
Rear Frame Removal
1. Remove cargo bed. Refer to
2. Remove middle wheels. Refer to
AND TIRES
subsection.
3. Remove muffler. Refer to
subsection.
4. Cut locking ties and disconnect electrical con-
nectors.
COMPRESSED
LENGTH
9 mm ± 0.5 mm
(.354 in ± .02 in)
11.5 mm ± 0.5 mm
(.453 in ± .02 in)
ELECTRONIC
BODY subsection.
WHEELS
EXHAUST SYSTEM
601