BRP Cam-am 5SFX 2015 Offroad Vehicle Manuals

Manuals and User Guides for BRP Cam-am 5SFX 2015 Offroad Vehicle. We have 1 BRP Cam-am 5SFX 2015 Offroad Vehicle manual available for free PDF download: Manual

BRP Cam-am 5SFX 2015 Manual (500 pages)

Brand: BRP | Category: Offroad Vehicle | Size: 79.85 MB

Safety Notice
2
Vehicle Information
3
Vehicle Identification Number (Vin)
3
Manual Layout
5
Fastener Information
9
Application Procedure
9
Section 01 MAINTENANCE
19
Break-In Inspection
19
Periodic Maintenance Schedule
20
Severe Dusty Conditions
20
Maintenance Schedule
21
Periodic Maintenance Procedures
23
Engine Oil Filter
28
Water Pump
30
Timing Gear
33
Fuel Pump Removal
37
Electrical System
37
Oil Level
39
Brake Disc Inspection
43
Preseason Preparation
46
Special Procedures
47
What to Do if Vehicle Is Immersed in Water
48
Engine Removal and Installation
49
Engine Installation
55
Air Intake System
57
Air Filter Housing
57
Exhaust System
62
Heat Shield
63
Tightening Torque
64
Lubrication System
65
Service Tools
65
Service Products
65
Engine Lubrication Circuit
67
Pressure Switch
68
Troubleshooting
68
High Oil Consumption
69
Engine Oil Pressure
70
Engine Oil Pressure Regulator
71
Oil Pump
71
Service Limit
73
Engine Oil Strainer
74
Reed Valve
75
Cooling System
76
Maintenance Procedures
80
Coolant Temperature Sensor (Cts)
81
Radiator Cooling Fan
81
Radiator Removal
83
Water Pump Housing
83
Water Pump Impeller
84
Required Tool
87
Magneto and Starter
95
Magneto Cover
99
Magneto Puller
100
Sprag Clutch
101
Sprag Clutch Gear
102
Starter Drive Gears
103
Intake Manifold
104
Cylinders and Pistons
110
Valve Cover
111
Rocker Arm
113
Timing Chain
114
Cylinder Head
117
Tightening Torque
119
Valve Springs
120
Valve Spring Free Length
121
Valve Guides
123
Cylinder Taper
125
Specification
125
Piston/Cylinder Clearance
127
Piston Pin Diameter
128
Ring/Piston Groove Clearance
129
Service Tools
131
Service Products
131
Troubleshooting
133
Timing Chain Tensioner
136
Required Tool
137
Magneto System
139
Timing Chain Inspection
140
Timing Chain Guide
141
Bottom End
142
Engine Removal
146
Front Oil Seal
148
Rear Oil Seal
148
Drive Shaft Removal/Installation
148
Service Limit
151
Drive Gears
152
Tion System
155
Camshaft Timing
158
Connecting Rod Big End Axial Play
160
Crank Pin Diameter
161
Crankshaft Assembly
161
Required Tools
163
Continuously Variable Transmission (Cvt)
165
Service Tools
165
Service Products
165
Drive Belt
169
Inspection Procedures
169
Drive Pulley
169
Driven Pulley
177
Specification
183
Troubleshooting
186
Removal and Installation
195
Loctite Chisel
207
Sealing Compound
207
Shift Rod
212
Tightening Torque
214
Engine Management System (Ems)
215
Fault Codes
218
Controller Area Network (Can)
219
System Description
219
Service Tools
220
Troubleshooting
220
Diagnostic Tips
220
Number of Modules
221
Interface Card
222
Service Bulletins
223
Communication Tools
227
Fault Code Table
232
Diagnostic and Fault Codes
233
Module Description
233
Calibration Fault
246
Electronic Fuel Injection (Efi)
259
Closed Throttle and Idle Actuator Reset
261
Troubleshooting
262
Diagnostic Tips
262
Engine Control Module
262
Power Distribution
263
Ecm Replacement
264
Fuel Injector
267
Throttle Cable Adjustment
269
Throttle Body
270
Throttle Position Sensor
273
Input Voltage Test
274
Crankshaft Position Sensor (Cps)
276
Engine Management
279
Fuel Tank and Fuel Pump
281
Fuel Pressure Test
283
System Description
283
Required Tool
284
Fuel System Pressure Test
285
Troubleshooting
287
Fuel Hose and Oetiker Clamps
288
Fuel Pump
291
Fuel Level Sender
295
Maintenance Procedures
297
Pressure Relief Valve
297
Section 05 Electrical System
299
Power Distribution and Grounds
299
Power Distribution Diagram
299
Fuse Identification
300
Wiring Harness and Connectors
302
Service Tools
302
Wiring Harness Routing
304
Packard Connectors
312
Molex Connector
313
Battery and Starter Cable Terminals
316
Parts Catalog
317
Ignition System
319
Service Tools
319
Troubleshooting
319
Emergency Engine Stop Switch
320
Ignition Coil
322
Required Tool
324
Spark Plug
324
Periodic Maintenance Procedures
324
Charging System
325
Battery Load Test
326
Specification
327
Battery Cleaning
329
Starting System
330
Starter Solenoid
331
Control Circuit
331
Electronic Fuel Injection
332
Digitally Encoded Security System (D.e.s.s.)
335
Lights, Gauge and Accessories
337
Service Tools
337
Service Products
337
Multifunction Gauge - Lcd
337
Volt Power Outlet
344
Taillights/Brake Lights
346
Circuit Protection
348
Tightening Torque
349
Front Drive
350
Front Differential
352
Front Drive Shaft
354
Drive Shaft Boot
354
Front Propeller Shaft
361
Service Tools
363
Service Products
363
Rear Drive
366
Drive Shaft
368
Propeller Shaft
369
Pinion Gear
375
Tightening Torque
376
Wheels and Tires
383
Service Products
383
Tire Pressure
383
Wheel Lug Nuts
384
Steering System
385
Service Tools
385
Handlebar Cover
388
Throttle Lever
390
Multifunction Switch
390
Brake Lever
391
Steering Column
392
Wheel Bearings
395
Knuckle Removal
395
Dynamic Power Steering (Dps)
396
Steering Alignment
398
Dps Assist Mode
399
Troubleshooting Flowcharts
399
Required Tool
405
Torque Offset Reset
409
Tightening Torque
412
Pitman Arm
416
Front Suspension
421
Lower Suspension Arm
424
Upper Suspension Arm
425
Ball Joints
427
Suspension Arm Removal
427
Rear Suspension
429
Shock Absorbers
431
Anti-Sway Bar
433
Trailing Arm
434
Brake Pedal
444
Master Cylinder
445
Brake Pads
446
Caliper Removal
446
Brake Disc
447
Body Parts
451
Cargo Bed
454
Side Panel Removal
459
Front Rack
461
Side Walls
466
Ing System
473
Section 08 TECHNICAL SPECIFICATIONS
487
Section 09 Wiring Diagram
495
Wiring Diagram Information
495
General System
499

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BRP Cam-am 5SFX 2015 Manual (500 pages)

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