Pinion Gear - BRP Cam-am Outlander 6x6 DPS 2015 Manual

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1. O-ring
2. Ball bearing
3. Pinion gear shim

4. Pinion gear

The pinion gear and bearing can be easily removed
using the following suggested tool:
PART
Pipe: 89 mm (3-1/2 in) diameter x 127 mm
(5 in)
Threaded rod: M12 x 1.25 x 178 mm (7 in)
M12 x 1.25 nut
Flat bar
Remove and discard the needle bearing.
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Subsection 02 (MIDDLE AND REAR FINAL DRIVE)
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Middle Drive Assembled
Adjustment is required when any of the following
part is changed.
– Pinion gear
– Ring gear
– Housing.
As a preliminary setup, install shims according to
the following table.
RECOMMENDED SHIM THICKNESS
PINION GEAR
(1)
BACKLASH
PRELOAD
(1)
The pinion gear shim thickness should never
be altered. Any adjustment should be done on
QTY
preload and/or backlash shims.
1
1
3
1
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1. Backlash side
2. Preload side
Section 06 DRIVE SYSTEM
1.67 mm ± 0.04 mm
(.066 in ± .002 in)
0.5 mm (.02 in)
(as a preliminary adjustment)
489