BRP Cam-am Outlander 6x6 DPS 2015 Manual page 202

Gearbox Inspection
Always verify for the following when inspecting
gearbox components:
– Gear teeth damage
– Worn or scoured bearing surfaces
– Rounded engagement dogs and slots
– Worn shift fork engagement groove
– Worn splines on shafts and shifting sleeves.
Bearings
Check if ball bearings turn freely and smoothly.
Check all bearings, bearing points, tooth flanks
and taper grooves.
Free Pinions
NOTE: Always replace snap rings and use special
pliers to install them.
Check free pinions for wear.
vmr2006-022-080_a
TYPICAL
1. Micrometer
2. Free pinion
DIAMETER FREE PINION
29.000 mm to 29.013 mm
NEW
SERVICE LIMIT
Shifting Sleeves
Check shifting sleeves for worn inner splines and
rounded or damaged engagement dogs.
vmr2015-123
Subsection 17 (GEARBOX AND COUPLING UNIT)
(1.1417 in to 1.1422 in)
29.015 mm (1.1423 in)
Section 02 ENGINE, CVT AND GEARBOX
vmr2012-020-009_a
TYPICAL
1. Inner splines
2. Engagement dogs
Measure the width of shift fork engagement
groove.
Tmr2013-020-001_a
TYPICAL
1. Shifting sleeve
A. Width of shift fork engagement groove
WIDTH OF SHIFT FORK ENGAGEMENT GROOVE
NEW
SERVICE LIMIT
Shafts
Check bearing pin of reverse intermediate gear for
wear.
5.30 mm to 5.40 mm
(.209 in to .213 in)
5.50 mm (.217 in)
333