BRP Cam-am Outlander 6x6 DPS 2015 Manual page 206

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1. Shifting sleeve (HIGH range gear)
2. Shift fork
Carefully fit main shaft assembly with shift fork
(LOW/REVERSE range gear) into inner splines of
shifting sleeve (HIGH range gear).
Install reverse intermediate gear.
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1. Bearing pin
2. Reverse intermediate gear
3. Needle bearing
4. Thrust washers
Finally engage shift forks in shift drum and install
shift fork shaft.
NOTE: Run all gears as a final function check be-
fore installing left housing.
Index Lever and Index Washer
Fit step ring into index lever.
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Section 02 ENGINE, CVT AND GEARBOX
Subsection 17 (GEARBOX AND COUPLING UNIT)
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1. Index spring
2. Step ring
3. Index lever
4. Washer
5. Screw
Install index washer on shift drum.
Insert a flat screwdriver in the slot of the index
lever, turn screwdriver clockwise and engage
lever in index washer in NEUTRAL position as per
following illustration.
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1. Index lever
2. Index washer
3. Neutral position
4. High range gear position
5. Low range gear position
6. Parking position
7. Reverse range gear position
Output Shaft and Coupling Mechanism
Install coupling sleeve onto the output shaft.
Place the output shaft with oil seal and coupling
sleeve into the center housing.
NOTE: If same oil seal is installed, turn oil seal 90°
offset to its original position to avoid leakage at
housing mating surface.
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