BRP Can-Am Commander 2014 Series Predelivery Bulletin
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BRP Can-Am Commander 2014 Series Predelivery Bulletin

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July 4
th
, 2013
YEAR
ENGINE
800R
2014
1000
Printed in Canada. (tbl2014-003 en JT)
©2013 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
Subject: Predelivery Inspection Can-Am™
Commander™ Series
MODEL
STD
DPS
XT
STD
DPS
XT
6BEA, 6BEB, 6BED, 6BEE, 6BEF, 6BEG, 6BEH
XT-P
LTD
SIDE-BY-SIDE
VEHICLES
PREDELIVERY
Bulletin
COMMANDER
MODEL NUMBER
6CEA, 6CEB, 6CEC
6TEA, 6TEB
6DEA, 6DEB, 6DEC
6AEA, 6AEB
6PEA
6EEA, 6EEB, 6EEC
6GEA, 6GEB, 6GED
2014-2
No.
SERIAL
NUMBER
All
1 / 54

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  • Page 1 6EEA, 6EEB, 6EEC 6GEA, 6GEB, 6GED Printed in Canada. (tbl2014-003 en JT) 1 / 54 ©2013 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved. ®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Page Page IMPORTANT NOTICE ......3 Suspension Factory Settings....41 Spring Preload Adjustment (Front and Rear) 42 UNCRATING ........4 Shock Damping Adjustments (Front and Crate Cover Removal ......4 Rear)..........43 Vehicle Removal from Crate (All except LTD) 5 Air Controlled Suspension (ACS) .....

  • Page 3: Important Notice

    The information and components/system descriptions contained in this document are correct at NOTE: the time of publication. BRP however, maintains a policy of continuous improvement of its products with- out imposing upon itself any obligation to install them on products previously manufactured.

  • Page 4: Uncrating

    UNCRATING UNCRATING Crate Cover Removal 1. Carefully lay the crate on its bottom on a firm, level surface. NOTICE Allowing the crate to drop may cause serious damages to vehicle. 2. Remove all screws retaining crate cover to crate base. Use a Robertson screwdriver #2 (square tip).

  • Page 5: Vehicle Removal From Crate (All Except Ltd)

    UNCRATING Vehicle Removal from Crate (All except LTD) 1. Remove protective wrapping from the vehicle. tbl2013-009-003_a PULLING OUT REAR END COVER NOTICE Removing the crate end at the rear of tbl2012-003-002_a vehicle allows crate removal without damag- 1. Protective wrapping ing vehicle.
  • Page 6 UNCRATING tbl2011-001-007_a 2.3 Remove rear section of cage from the wood frame. tbl2011-001-021_c 1. Front section of cage 3. Remove screws retaining wood frame to steel supports. tbl2011-001-021_b 1. Rear section of cage 2.4 Remove carriage bolts securing the front tbl2011-001-010_a section of cage to steel support.
  • Page 7 UNCRATING tbl2011-001-015_a FRONT OF VEHICLE tbl2011-001-009 6. Remove seats from vehicle. 6.1 Remove screw securing the top of the backrest to wood support. tbl2011-001-016_a REAR OF VEHICLE 9. Remove parts from the rear cargo lower com- partment. tbl2011-001-013 6.2 Lift the bottom of the seat and remove seat from vehicle.
  • Page 8 UNCRATING tbl2011-001-057 13. Lift the front of vehicle just enough to place tbl2013-005-004_a the pieces of wood (1.78 m (70 in)) between 1. Tail gate wheel and base crate, as illustrated below. 10. Cut the front and rear of crate base. tbl2011-001-023_a 1.

  • Page 9: Vehicle Removal From Crate (All Ltd Models)

    UNCRATING tbl2011-001-059 tbl2012-003-002_a 14.2 Position the 2x6 on crate braces. Place 1. Protective wrapping both 2x6 end to end. 2. Remove bungees securing the roof middle sec- tion on rear cargo box. tbl2011-001-060_a 1. 2x6 by 1.27 m (50 in) 2.
  • Page 10 UNCRATING tbl2011-001-007_a 4.3 Remove rear section of cage from the wood frame. tbl2013-005-401_a 1. Predelivery box #1 2. Predelivery box #2 3. Predelivery box #3 (CE models only) 4. Rear wind screen 4. Remove both sections of the cage from vehicle. 4.1 Cut locking ties securing the rear and the front sections of the cage to the wood frame.
  • Page 11 UNCRATING tbl2011-001-009 tbl2011-001-021_c 8. Detach bungees retaining half windshield and 1. Front section of cage sport visor to seats. 5. Remove screws retaining wood frame to steel supports. tbl2012-003-008_a 1. Bungees tbl2011-001-010_a 9. Remove seats from vehicle. 9.1 Cut locking ties securing the headrest to the wood support.
  • Page 12 UNCRATING tbl2011-001-017 tbl2012-003-010_a Unlatch tail gate and discard bungee cord and TYPICAL – PASSENGER SIDE packing material. 1. Retaining strap Remove tail gate from cargo box. 11. Cut front and rear straps retaining the vehicle to crate base. tbl2011-001-015_a FRONT OF VEHICLE tbl2013-005-004_a 1.
  • Page 13 UNCRATING tbl2011-001-056 REAR OF VEHICLE tbl2011-001-058_a 15. Prepare 4 pieces of wood: 1. 2x6 2. Crate braces – 2 pieces of 2x6 by 1.78 m (70 in) – 2 pieces of 2x6 by 1.27 m (50 in) 18. Lower the front of the vehicle and repeat the procedure at the rear.

  • Page 14: Parts To Be Installed

    PARTS TO BE INSTALLED Battery 21. Position the shifter lever on PARK and install the required parts and accessories. Refer to Battery Removal PARTS TO BE INSTALLED WARNING PARTS TO BE INSTALLED Battery BLACK (–) lead must always be dis- Ensure that the following parts are provided with connected first and connected last.

  • Page 15: Tail Gate Installation

    PARTS TO BE INSTALLED tbs2012-007-001_a ALL EXCEPT XT AND LTD tbl2013-005-002_a 1. Negative cables (Black) 1. Tail gate 2. Positive cable (Red) 2. Secure into hooks 3. Secure both straps Shock Absorber Installation Shock Absorbers Identification When installing shock absorbers, make sure not to mix front and rear shock absorbers.

  • Page 16: Rear Shock Absorber Installation

    PARTS TO BE INSTALLED Rear Shock Absorber Installation 1. Block front wheels. 2. Loosen wheel lug nuts. 3. Open cargo box. 4. Place the jack under the hitch and lift the rear of vehicle. 5. Install jack stands to support the vehicle. 6.
  • Page 17 PARTS TO BE INSTALLED LTD Models 9. Install shock absorbers with the reservoir rear- wards. tbl2012-003-014_a RH SIDE OF VEHICLE 1. YELLOW dots tbl2012-003-012_a 2. Rivet from PDI kit TYPICAL – RH REAR SHOCK ABSORBER All Models PARTS TORQUE Shock absorber nuts 48 N•m (35 lbf•ft) LTD Models 10.
  • Page 18 PARTS TO BE INSTALLED tbl2011-001-041 STD, DPS AND XT MODELS tbl2012-003-016_a TYPICAL On XT-P model, place the reservoir out- NOTE: wards. 16. Close the cargo box. Front Shock Absorber 1. Block rear wheels. 2. Loosen wheel lug nuts. 3. Lift the front of vehicle and support it securely. 3.1 Insert the jack under the vehicle by the side, behind front wheels.

  • Page 19: Cage Installation

    PARTS TO BE INSTALLED 7.4 Connect the shock absorber hoses to ve- NOTICE A thin layer of anticorrosion product hicle air supply hoses. can be present on the brake disc and must be removed before using the vehicle. Not con- forming to this procedure may lead to a brake chattering and the brake pads replacement would be necessary to solve the problem.
  • Page 20 PARTS TO BE INSTALLED tbl2014-006-001_a A. 100 mm (4 in) B. 5 mm (0.2 in) tbl2012-003-017_a LH SIDE OF VEHICLE SHOWN 3. Open the rear cargo box. 1. Seat belt attachment 4. On both side of vehicle, remove support plates. 7.

  • Page 21: Seat Belt Installation (All Except Ce Models)

    PARTS TO BE INSTALLED tbl2011-001-046_a tbl2014-003-004_a TYPICAL — RH REAR CAGE ATTACHMENT POINT TYPICAL 1. M10 x 30 Torx screws 1. Foam 9. Tighten all cage screws. PARTS TORQUE – Front attachment points K50 x 16 Torx screws Hand torque only –...

  • Page 22: Seat Belt Installation (Ce Models)

    PARTS TO BE INSTALLED tbl2011-001-049_a tbl2011-001-067_a 1. Shoulder bolt 2. Nylon flat washer A. Approximately 90 mm (3-17/32 in) PART TORQUE PART TORQUE 7/16-20 x 1 7/16-20 x 1 hexagonal 60 N•m (44 lbf•ft) 60 N•m (44 lbf•ft) shoulder bolts flange bolts 3.

  • Page 23: Lateral Net Installation

    PARTS TO BE INSTALLED tbl2011-0011-032 tbl2014-003-002_a 2.2 Secure the bottom of the shoulder guard TYPICAL to seat belt mechanism bracket. 1. M5 x 14 Torx screws PDI KIT PARTS TIGHTENING TORQUE M8 x 20 hexagonal flange M5 x 14 Torx screw 4.5 N•m (40 lbf•in) bolts 3.

  • Page 24: Sport Visor (Ltd Models)

    PARTS TO BE INSTALLED tsi2012-006-004_a tsi2012-006-007_a TIGHTENED CENTRAL MIRROR COLLAR ONTO CENTRAL LOOSENING SCREW TO REMOVE THE METAL BUSHING MIRROR BUSHING USING CLAMP PLIERS 10. Slide central mirror onto central mirror bush- 4. From inside of vehicle, insert a M6 X 45 Torx ing.
  • Page 25 PARTS TO BE INSTALLED tsi2011-014-002 tsi2011-014-004_a 2. Install plastic caps into openings in sport visor 1. Plastic rivet. if installed without lights. Otherwise refer to 2. Visor pocket lights instruction sheets. 4. Install foam gasket on all rounded sections, pre- viously cleaned with isopropyl alcohol, where sport visor will be in contact with cage tubes.

  • Page 26: Rear Wind Screen (Ltd Models)

    PARTS TO BE INSTALLED 5. Secure rear wind screen hooks at the bottom of the seat belt mechanism attachment plate. tbl2012-003-019_a tsi2011-014-006_a 1. Rear net hook TYPICAL 1. Open clamp 2. Side cage tube 6. Pull hook straps tight. 7. Secure lower section of rear wind screen. 6.

  • Page 27: Rear Speakers (Ltd Models)

    PARTS TO BE INSTALLED Rear Speakers (LTD Models) REQUIRED PARTS Rear speaker (from predelivery box #1) Rear speaker installation kit (from predelivery box #1) Speakers are identified by a letter to the back of box, in the rounded section. SPEAKER LETTER POSITION Left side Right side...
  • Page 28 PARTS TO BE INSTALLED 3. Hold the strap holder in this position and re- 9.2 Route harnesses around rear lateral panel move rear speaker box from cage to tighten posts. strap holder screws. 9.3 Position connectors between post. TORQUE Strap holder screws 0.5 N•m (4 lbf•in) 4.

  • Page 29: Seats

    PARTS TO BE INSTALLED Seats tsi2011-009-004_a 1. Neoprene seal 3. Turn windshield upside down to have outside tbl2011-0011-035_a facing up. 1. Driver's seat 2. Passenger's seat 4. Push the strap holders to snap into the slots in 3. Latch to release the seat windshield.
  • Page 30 PARTS TO BE INSTALLED TORQUE M6 x 25 Torx screws Hand torque tbl2012-003-029_a 1. Pieces of masking tape 6.2 Position the bottom of windshield at tbl2012-003-026_a 7 mm to 10 mm (9/32 in to 3/8 in) from OUTSIDE FACING UP 1.

  • Page 31: Mirrors (Ce Models Only)

    PARTS TO BE INSTALLED 2.3 Secure them using M6 x 45 Torx screws, TORQUE M6 flat washers and M6 cap nuts. Do not M6 x 20 Torx torque yet. 10 N•m (89 lbf•in) screws tbl2011-001-066_a 1. U bracket 2. M6 x 45 Torx screw tbl2012-003-032 3.
  • Page 32 PARTS TO BE INSTALLED tsi2012-007-004_a tsi2012-007-005_b INSERT LH MIRROR ASSEMBLY PIVOTING POLE INTO MIRROR INCORRECT NUT ORIENTATION BUSHING 5. Position mirror collar onto LH cage post, be- 3. Insert lock washer. tween both half windshield retaining straps. 4. Insert previously removed nut and tighten. Do 6.

  • Page 33: Mudguards (Ce Models Only)

    PARTS TO BE INSTALLED tsi2012-007-007_a tsi2012-007-001_a MIRROR PIVOT TOWARDS THE REAR LH SIDE MIRROR INSTALLED 8. From outside of vehicle, insert a M6 X 45 Torx 11. Torque nut, inside mirror bushing, to specifica- screw and secure with a cap nut to hold tem- tion.

  • Page 34: Fluids

    The XPS oil is specially formulated to meet NOTE: – Fuel is flammable and explosive under cer- the lubrication requirements of this engine. BRP tain conditions. strongly recommends the use of its XPS 4-stroke – Never use an open flame to check fuel oil.

  • Page 35: Engine Coolant

    2. Coolant expansion tank cap 3. Radiator pressure cap Recommended Engine Coolant Ensure cooling system is full up to the pressure cap seat. COOLANT HEADER BRP recommended LONG LIFE ANTIFREEZE product (P/N 219 702 685) Distilled water and Alternative if not...

  • Page 36: Set-Up

    SET-UP tmr2011-011-028_a 1. Cooling system refill adapter 2. Expansion tank hose tmo2011-001-313_b 3. Coolant system full level (pressure cap seat) 1. Air filter housing cover 2. Coolant reservoir cap Add coolant in system if necessary. 3. Radiator cap Reinstall radiator pressure cap. Remove filler cap.

  • Page 37: Wheel Beadlock

    B.U.D.S. PROGRAMMING Wheel Beadlock Recall or Factory-directed Modification Wheel Beadlock Tightening Complete applicable recall or factory-directed XT-P Model modification. NOTICE Do not use an impact wrench for tightening beadlock screws in order to avoid B.U.D.S. PROGRAMMING to damage them. Diagnostic Connector Location Check beadlock screws tightening as per the fol- lowing sequence.

  • Page 38: How To Establish Communication Using B.u.d.s. Software

    B.U.D.S. PROGRAMMING 3. Connect one end of the MPI-2 diagnostic cable to the vehicle connector. mmr2006-079-200 MPI-2 INTERFACE CARD CONNECTED TO USB PORT tbl2011-001-061 How to Establish 4. Connect the other end of diagnostic cable to the Communication Using B.U.D.S. MPI-2 interface card.
  • Page 39 B.U.D.S. PROGRAMMING After you are finished typing the name, NOTE: B.U.D.S. automatically updates the Delivery Date on the screen. Resetting Trip Hours and Trip Distance 1. Ensure that the VEHICLE tab is selected. 2. Click on the RESET TRIP buttons to reset the information.

  • Page 40: Saving Changes And Exiting The B.u.d.s

    B.U.D.S. PROGRAMMING Language and Speedometer Reading Gauge settings can be changed to accommodate the owner preferences: – Language (English, French, Spanish, Dutch, etc.) – Units (Miles or Kilometers) – Country (NA or CE) – Time clock (12hr or 24hr) 1. Select SETTING tab in B.U.D.S. 2.

  • Page 41: Adjustments

    ADJUSTMENTS Choice of suspension adjustments vary with ve- hicle load, personal preference, riding speed and terrain condition. The best way to set up the suspension, is to start from factory settings, then customize each adjust- ment one at a time. Front and rear adjustments are interrelated.

  • Page 42: Spring Preload Adjustment (Front And Rear)

    ADJUSTMENTS REAR SUSPENSION FACTORY SETTINGS ADJUSTMENT MODEL FACTORY SETTING Base Cam position 1 (soft) Spring preload XT-P Spring length 362 mm (14.3 in) Not adjustable XT-P 12 positions Compression damping (low speed) 10 positions Compression damping XT-P 12 positions (high speed) Rebound damping XT-P 12 positions...

  • Page 43: Shock Damping Adjustments (Front And Rear)

    ADJUSTMENTS Shock Damping Adjustments Turning it clockwise (H) increases shock damping action (stiffer). (Front and Rear) Turning it counterclockwise (S) decreases shock XT-P and LTD Models damping action (softer). Perform adjustments one position (click) at a time. High Speed Compression Damping Test run the vehicle under the same conditions.

  • Page 44: Air Controlled Suspension (Acs)

    FINAL INSPECTION Vehicle Cleaning 1. Wash and dry the vehicle. NOTICE Never use a high pressure washer to clean the vehicle. USE LOW PRESSURE ONLY (like a garden hose). The high pressure can cause electrical or mechanical damages. 2. Remove any dirt. 3.

  • Page 45: Technical Specifications

    Spark arrester approved by USDA Forest Service Engine air filter Synthetic paper filter LUBRICATION SYSTEM Type Wet sump. Replaceable oil filter BRP Rotax ® paper type, replaceable Oil filter Capacity 2 L (2.1 qt (U.S. liq.)) (oil change with filter) For the summer season, use XPS 4-STROKE SYNTH.
  • Page 46 TECHNICAL SPECIFICATIONS MODEL 800R 1000 ELECTRICAL SYSTEM Magneto generator output 625 W @ 6000 RPM Ignition system type IDI (Inductive Discharge Ignition) Ignition timing Not adjustable Quantity Spark plug Make and type NGK DCPR8E 0.7 mm to 0.8 mm (.028 in to .031 in) Engine RPM limiter setting 8000 RPM Type...
  • Page 47 TECHNICAL SPECIFICATIONS MODEL 800R 1000 DRIVE SYSTEM Drive system type Selectable 2WD/4WD Front 500 ml (17 U.S. oz) Capacity 280 ml (9.5 U.S. oz) Rear Front Differential oil/rear final XPS Synthetic gear oil (75W 90 API GL-5) Front drive oil (P/N 293 600 043) or synthetic oil 75W 90 API GL5 Type XPS Synthetic gear oil (P/N 293 600 140)
  • Page 48 TECHNICAL SPECIFICATIONS MODEL 800R 1000 REAR SUSPENSION Base Torsional Trailing arm Independant (TTI) with external sway bar Suspension type XT-P Torsional Trailing arm Independant (TTI) with external sway bar with ACS Suspension travel 254 mm (10 in) Oil/5 spring preload settings Base Oil/5 spring preload settings Oil/5 spring preload settings...
  • Page 49 TECHNICAL SPECIFICATIONS MODEL 800R 1000 WHEELS Base Steel Type XT-P Aluminum beadlock wheels DPS/XT/LTD Cast Aluminum Base 12 x 6 (in) Front XT-P 12 x 6 (in) DPS/XT/LTD 14 x 7 (in) Rim size Base 12 x 8 (in) Rear XT-P 12 x 7.5 (in) DPS/XT/LTD...
  • Page 50 Engine air filter Synthetic paper filter LUBRICATION SYSTEM Type Wet sump. Replaceable oil filter Oil filter BRP Rotax ® paper type, replaceable Capacity 2 L (2.1 qt (U.S. liq.)) (oil change with filter) For the summer season, use XPS 4-STROKE SYNTH.
  • Page 51 TECHNICAL SPECIFICATIONS MODEL 800R 1000 ELECTRICAL SYSTEM Magneto generator output 625 W @ 6000 RPM Ignition system type IDI (Inductive Discharge Ignition) Ignition timing Not adjustable Quantity Spark plug Make and type NGK DCPR8E 0.7 mm to 0.8 mm (.028 in to .031 in) Engine RPM limiter setting 8000 RPM Type...
  • Page 52 TECHNICAL SPECIFICATIONS MODEL 800R 1000 FUEL SYSTEM Fuel delivery Type Electronic fuel injection (EFI) with iTC Throttle body 54 mm with ETA Electric (in fuel tank) Fuel pump Type Idle speed 1250 ± 100 RPM (not adjustable) Type Regular unleaded gasoline Fuel Minimun octane 87 Pump Posted AKI (92 RON)
  • Page 53 TECHNICAL SPECIFICATIONS MODEL 800R 1000 REAR SUSPENSION Suspension type Torsional Trailing arm Independant (TTI) with external sway bar Suspension travel 254 mm (10 in) Base/XT Oil / 5 spring preload settings Shock absorber Type HPG shock with remote reservoir. Dual speed compression XT-P damping and rebound damping adjustments BRAKES...
  • Page 54 TECHNICAL SPECIFICATIONS MODEL 800R 1000 CHASSIS Cage type 50 mm (2 in) diameter, high strength steel, ROPS-approved cage DIMENSIONS 300.4 cm (118.3 in) Overall length Overall width 148.9 cm (58.6 in) Overall height 182.9 cm (72 in) Wheelbase 192.4 cm (75.7 in) Front 125.7 cm (49.5 in) Wheel track...

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