BRP Cam-am Outlander 6x6 DPS 2015 Manual page 126

Section 02 ENGINE, CVT AND GEARBOX
Subsection 09 (TOP END (650))
NOTE: The cylinder can not be pushed fully over
the piston unless the piston is located at TDC.
Then remove the
CRANKSHAFT LOCKING BOLT
.
(P/N 529 035 617)
Crank the engine further and position piston 1 at
TDC.
Mount cylinder 1.
Put timing chain through the chain passage, then
slide cylinder over piston.
vmr2006-043-027_a
1. Piston ring compressor tool
2. Piston
3. Cylinder
NOTICE
Chain guide has to be fixed between
cylinder and cylinder head.
NOTE: After both cylinders are installed, turn
crankshaft until piston of cylinder 2 is at TDC and
lock crankshaft. Refer to
BOTTOM END
subsection.
Install cylinder head and the other parts in accor-
dance with the proper installation procedures.
PISTON
Piston Removal
Refer to following procedures in this subsection
and remove following parts:
– Cylinder head
– Cylinder.
Place a rag under piston and in the area of timing
chain compartment.
172
CRANKSHAFT
in the
WARNING
Piston circlips are spring loaded.
Remove one piston circlip and discard it.
R400motr94A
1. Piston circlip
NOTE: The removal of both piston circlips is not
necessary to remove piston pin.
Push piston pin out of piston.
1
R400motr95A
1. Piston
2. Piston pin
Detach piston from connecting rod.
Piston Inspection
Inspect piston for scoring, cracking or other dam-
ages. Replace piston and piston rings if neces-
sary.
Using a micrometer, measure piston at 8 mm
(.315 in) perpendicularly (90°) to piston pin.
1
2
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