BRP Cam-am Outlander 6x6 DPS 2015 Manual page 159

Table of Contents

Section 02 ENGINE, CVT AND GEARBOX

Subsection 13 (BOTTOM END (650))

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1. Allen key 14 mm

NOTE: When the piston no. 2 is at TDC, the num-

ber 2 piston index mark on the magneto flywheel

and the notch on the magneto cover are aligned.

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CYLINDER 2 AT TDC

1. Number 2 piston identifier

2. Index mark on magneto flywheel

3. Notch on magneto cover

4. CPS bore in magneto cover

6. Use a screwdriver to check if the groove in the

crankshaft is aligned with the crankshaft locking

tool orifice.

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1. Screwdriver

7. Lock crankshaft.

REQUIRED TOOL

CRANKSHAFT LOCKING

BOLT (P/N 529 035 617)

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1. Crankshaft locking bolt

8. Gradually insert the tool in the crankshaft

groove. Make sure that the tool tip enters the

groove and does not jam on the crankshaft

balancer surface.

Crankshaft Removal

Crankshaft Inspection

NOTE: Check each crankshaft bearing journal for

scoring, scuffing, cracks or other signs of wear.

NOTE: Replace crankshaft if the crankshaft tim-

ing gears are worn or otherwise damaged.

Components out of specifications

must always be replaced. If this is not ob-

served, severe damage may be caused to the

Troubleshooting