BRP Cam-am Outlander 6x6 DPS 2015 Manual page 203

Section 02 ENGINE, CVT AND GEARBOX
Subsection 17 (GEARBOX AND COUPLING UNIT)
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1. Bearing pin
A. Outer diameter
BEARING PIN OUTER DIAMETER
24.987 mm to 25.000 mm
NEW
SERVICE LIMIT
Check countershaft bearing journals for wear.
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A. MAG side
B. Bearing journal CVT side
COUNTERSHAFT BEARING JOURNALS
MAG SIDE
19.977 mm to 19.990 mm
NEW
SERVICE LIMIT
CVT SIDE
24.977 mm to 24.990 mm
NEW
SERVICE LIMIT
Check main shaft for wear.
334
(.984 in to .984 in)
24.977 mm (.9833 in)
(.786 in to .787 in)
19.973 mm (.786 in)
(.983 in to .984 in)
24.970 mm (.983 in)
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A. Bearing journal MAG side
B. Free pinion bearing
C. Bearing journal CVT side
MAIN SHAFT
FREE PINION BEARING
24.987 mm to 25.000 mm
NEW
SERVICE LIMIT
BEARING JOURNAL CVT/MAG SIDE
16.980 mm to 16.991 mm
NEW
SERVICE LIMIT
Shift Shaft
Check shift shaft for worn splines and gears.
Check shift shaft spring for damages.
Shift Drum
NOTICE
Do not disassemble shift drum.
Check if shifting gates move easily on shift drum
splines and check condition of springs.
Check shift drum tracks for scouring or heavy
wear, like rounded engagement slots.
(.984 in to .984 in)
24.984 mm (.984 in)
(.669 in to .669 in)
16.976 mm (.668 in)
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