Octavia III 2013 ➤ , Octavia III 2014 ➤
1.6/66; 77; 81; 2.0/105; 110; 135 kW TDI CR engine - Edition 07.2014
– Unscrew nuts -arrows- and remove the exhaust gas turbo‐
charger with exhaust manifold from the cylinder head.
Install
Installation is performed in the reverse order, pay attention to the
following points:
Note
Replace gasket rings, gaskets, O-rings and the self-locking
♦
nuts after disassembly.
Fill the exhaust turbocharger with engine oil at the connection
♦
fitting for the oil feed line.
Observe the assembly instruction for hose connections with
♦
screw clamps
⇒ "1.6 Hose connections with screw clamps", page 308
Hose connections and air guide pipes and hoses must be free
♦
of oil and grease before being installed.
Secure all hose connections with spring-type clips that comply
♦
with the series design ⇒ ETKA - Electronic Catalogue of Orig‐
inal Parts .
To ensure the oil supply to the exhaust gas turbocharger,
♦
leave the engine running for about 1 minute after installing the
exhaust gas turbocharger; do not rev up immediately.
– Electrical connections and proper routing ⇒ Electrical System;
Rep. gr. 97 and ⇒ Current flow diagrams, Electrical fault find‐
ing and Fitting locations.
– Install exhaust gas cleaning module
⇒ "2.2 Removing and installing exhaust gas cleaning module",
page 392
.
– Install the left coolant pipe
⇒ "3.6 Remove and install the left coolant pipes", page 178
– Install front silencer
⇒ "1.2 Removing and installing exhaust pipe", page 380
– Install the rear coolant pipe
⇒ "3.7 Removing and installing the rear coolant pipe",
page 179
.
– Connect vacuum hose
⇒ "1.4 Connection diagram for vacuum hoses", page 306
Tightening torques
♦
⇒ "1.1 Exhaust gas turbocharger with component parts - Sum‐
mary of components", page 290
♦
⇒ Fig. ""Bracket for exhaust gas cleaning module - tightening
torques and tightening order"" , page 292
♦
⇒ "2.1 Summary of components - exhaust gas cleaning", page
388
1.2.2
Removing and installing exhaust gas
turbocharger (engine identification char‐
acters CRVC)
Special tools and workshop equipment required
♦ Hose binding claw - VAS 6362-
298
Rep. gr.21 - Turbocharging/supercharging
.
.
.
.