Page 1
Service Workshop Manual Octavia III 2013 ➤ Octavia III 2014 ➤ Rapid NH 2013 ➤ Rapid NH 2014 ➤ Gearbox 0CW-DSG Edition 07.2022 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 2
Service List of Workshop Manual Repair Groups R e p a i r G r o u p 00 - Technical data 30 - Clutch 34 - Controls, housing 35 - Gears, shafts 39 - Final drive - differential Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 00 – Technical data Safety instructions (SRL002020; Edition 07.2022) ⇒ p1.1 recautions for working on vehicles with start-stop sys‐...
Page 6
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Risk of destruction of the electronic components when discon‐ necting the battery. • Observe actions for disconnecting the battery ⇒ Electrical system;...
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Identification ⇒ i2.1 dentification”, page 3 Gearbox identification Location of identification characters on the gearbox Example for a gearbox: The gearbox code letter -arrow- is located at the top and bottom of the gearbox.
Page 9
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Only spare part gear oil and hydraulic oil should be used for the 7-speed double clutch gearbox 0CW ⇒ Electronic Catalogue of Original Parts.
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ if the dual-clutch transmission has been removed ♦ if the mechatronics for dual clutch transmissions -J743- or their control unit has been replaced ♦...
Page 11
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • If the cover for the parking lock is unscrewed from the gear‐ box or the gearbox is without oil, do not let the engine run and do not tow the vehicle.
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Screw in screws or nuts with a power screwdriver only up to the contact with the screw head or nut.
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Replace self-locking nuts after they are removed. • Clean the thread of the screws that are inserted with a lock‐...
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Technical data ⇒ c4.1 apacity”, page 10 ⇒ g4.2 earbox - engine”, page 12 Filling capacity The “7-speed double clutch gearbox DSG - 0CW” has two sep‐...
Page 15
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 NOTICE Risk of damage to gearbox! • Only spare part gear oil should be used for the 7-speed double clutch gearbox 0CW ⇒ Electronic catalogue of orig‐...
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 NOTICE There is a risk of damage to the mechatronics for double clutch gearbox -J743-. • Only the hydraulic oil available as a spare part may be used for the Mechatronics for dual-clutch gearbox -J743- ⇒...
Page 17
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 7-speed dual-clutch gearbox DSG - 0CW Front-wheel-drive Vehicles with petrol Gearbox identification characters engines Vehicles with diesel engines, front-wheel drive...
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 1 - Adjusting washer for “K1” ❑ Determine thickness ⇒ c1.3 lutch engagement mechanism”, page 22 2 - Large engaging lever for “K1”...
Page 22
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Guide bushing top part cannot be removed or installed indi‐ vidually. • It is always removed and installed together with the guide bushing bottom part and small engaging bearing.
Page 23
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Both engaging levers ♦ Ball pin of the engaging lever for clutch “K2” ♦ Gear shift bearing If all the mentioned parts are only removed and reinstalled, there is nothing to adjust.
Page 24
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Turn the guide bushing bottom part in the -direction of arrow- at so that the sleeve can be moved freely.
Page 25
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Insert the large engaging lever with replaced adjusting wash‐ ers for “K 1 and K 2” and small gear shift bearing.
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Small engaging lever on gearbox housing ⇒ o1.1 verview - clutch release mechanism”, page 16 Adjust clutch engagement mechanism Special tools and workshop equipment required ♦...
Page 27
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • The order of work steps must be observed! Precondition • Dual clutch gearbox removed ⇒ d2.2 ouble clutch”, page •...
Page 28
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 1st step: Determine dimension -B- for couplings »K1« and »K2« – Place the ruler -T40100- upright on the flange of the clutch housing.
Page 29
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Place the tip of the digital depth caliper on the outer drive shaft -B-. – Perform null balance of the digital depth gauge.
Page 30
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Example:2.62+2.582 = 2.60 mm Result: dimension “B” = 2.60 mm Note If the double clutch is still installed after this measurement, it must now be removed ⇒...
Page 31
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 NOTICE Risk of incorrect measurements – Do not insert an adjusting washer. – Check the correct fit of engaging levers.
Page 32
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Perform null balance of the digital depth gauge. – Position the tip of the digital depth gauge on the gauge block -T10466-, as shown in the figure, and measure the distance from the shaft end.
Page 33
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Result: dimension “A1” = 5.02 mm 3rd step: determining the height tolerance of the gear shift bear‐ ing for clutch “K1”...
Page 34
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Deter‐ Accessible shims - Part number of the shim mined Thickness in mm thickness of the ad‐ justing washer 1.21 - 1.60...
Page 35
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 6th step: determine switch bearing dimension “A2” for coupling “K2” • Guide bushing top part cannot be removed individually. It is always installed together with the guide bushing bottom part and small engaging lever.
Page 36
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • The new lever “K2” must be moved into the installation posi‐ tion before installation. – Only guide bushing upper part by hand.
Page 37
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Insert the small engaging lever with the top and bottom part of the guide bushing and tighten the new screws.
Page 38
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – While turning, check if the small engaging bearing is correct‐ ly installed and the grooves are correctly positioned.
Page 39
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Perform null balance of the digital depth gauge. – Place the tip of the depth gauge on the gauge block - T10466-, as shown in the figure.
Page 40
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 7th step: determine the height tolerance of the gear shift bear‐ ing for clutch “K2” On the basis of dimension “A2” and dimension B, the height tolerance of the gear shift bearing for clutch “K2”...
Page 41
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Determined thick‐ The following ad‐ Part number ness of the adjust‐ justing washers are ing washer available Thickness in mm WHT 005 518 A 0.91 - 1.10...
Page 43
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 1 - Hinge bearing ❑ large engaging lever for “K1” ❑ is not replaced 2 - Ball stud ❑ Small engaging lever for “K1”...
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ❑ is removed and installed together with the small engaging lever Pos. 12 and guide bushing upper part - Pos. 11 15 - Sealing ring ❑...
Page 45
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Base -T10356/5- from the assembly tool -T10356A- set ♦ Thrust piece -T10583- Conditions • Gearbox removed ⇒ t3.2 he gearbox”, page 158 •...
Page 46
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Removing – Turn gearbox so that the clutch is facing up. – Remove the circlip of the hub -arrow-.
Page 47
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Always replace circlip -arrow-. It is possible that the clutch is resting on the circlip so that the circlip fits very tightly.
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • The circlip may not be reused. Continuation after removal of clutch circlip – Position the extractor -T10373A- on the clutch and remove the clutch.
Page 49
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Extractor -T10373A- ♦ Extractor -T10323- ♦ Base -T10356/5- from the assembly tool -T10356A- set Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 50
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Gearbox attached to assembly stand ⇒ a6 t engine and gearbox mount”, page 227 • Gearbox and mechatronics for double clutch gearbox -J743- are closed in an oil tight manner ⇒...
Page 51
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Position the pressure element -T10583- -3-. – Position support bridge -T10323- -1- parallel to gearbox Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted flange as shown.
Page 52
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Insert the new circlip -arrow-. Note If the circlip cannot be inserted -arrow-, the coupling is not pressed up to the stop.
Page 53
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • The hub has a large tooth and therefore only fits in one position. • On the “engine side”, the large tooth has a marking -arrow-.
Page 54
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • During rotation, there should be no resistance or braking. • During this process, the engaging lever must remain in its position without moving.
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ It is possible that there has been an error in the calculation. In this case, check the measurement ⇒...
Page 56
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Sealing ring for drive shaft -arrow A-. ♦ Sealing ring for inner drive shaft -arrow B- ⇒ g2.5 asket ring for inner drive shaft”, page 53...
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 NOTICE Risk of damage to the gearbox mount due to incorrect instal‐ lation of the gasket ring. – Touch the gasket ring until flush to ensure the oil bore underneath is not blocked In this case, the bearing is not given a sufficient supply of oil.
Page 58
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Thrust piece -T10421- On the clutch side, there are 2 shaft seals in the gearbox -arrows-. ♦ Sealing ring for drive shaft -arrow A- ⇒...
Page 59
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Screw in gasket ring extractor for shaft seals -T10420A- without spindle into the small inner shaft sealing ring.
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Cover above the engagement lever The cover protects against contamination. Component Tightening torque Cover above the engagement 8 Nm...
Page 64
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Used oil collector and extractor -VAS 6622A- ♦ Plug set -VAS 6122-, or alternatively, the cap -0AM 325 120 ♦...
Page 65
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Components, which are not directly connected with the gear‐ box, must be removed on some vehicles. Any brackets on the screw plugs of the mechatronics must be removed.
Page 66
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 NOTICE There is a risk of destruction of gearbox components. Static discharges may destroy the control unit and the mecha‐...
Page 67
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Depending on the vehicle version (engine), the charge air hose (variant 1) or the coolant hose (variant 2) can also be removed if required.
Page 68
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Drain off oil. – Install oil drain plug. • Suction off oil residues which do not escape from the gear‐...
Page 69
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Note In some versions, the mechatronics may be used with a ♦ gearbox input speed 3 encoder -G641-. If the mechatronics is equipped with an encoder, the version ♦...
Page 70
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Insert the assembly lever -T10407- only far enough for the groove to be level with the housing recess -arrows-.
Page 71
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Turn the assembly lever -T10407- to the left in -direction of arrow- and thus press the engaging lever away from the tappets.
Page 72
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Release long screws -B- (4 pieces, M8 x 90) crosswise. – Release the remaining screws -A- (3 pieces, M8 x 35) cross‐...
Page 73
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 If the mechatronics cannot be removed from the gearbox hous‐ ing: – Put the mechatronics back into the gearbox housing and secure with a screw.
Page 74
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ The new mechatronics is precisely filled with oil. Do not drain or oil or top up with oil.
Page 75
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 N - Neutral/idle position R - Reverse gear 1 - first gear 2 - second gear 3 - third gear...
Page 76
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 NOTICE Risk of damage mechatronics for double clutch gearbox - J743-. – When setting the gear actuators, do not press the senders.
Page 77
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Expanded mechatronics that will be reinstalled – Remove the old seal from the mechatronics and clean the sealing groove (shown in green) before installing a new seal.
Page 78
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Insert new screws for the mechatronics and tighten in order in the specified steps ⇒ Fig. ““Assembly sequence and tight‐...
Page 79
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • The sender must be positioned completely and tightly with its tab on the gearbox housing. If the sender is loose, the clip is broken ⇒...
Page 80
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 NOTICE Risk of destruction of the mechatronics for double clutch gear‐ box -J743-. Static discharges may destroy the control unit and the mecha‐...
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Set mechatronics Special tools and workshop equipment required ♦ Sealing grease -G 052 128 A1- Set the mechatronics for double clutch gearbox -J743- to the removal position by hand If it could not be brought to removal position using ⇒...
Page 82
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Work procedure NOTICE Risk of destruction mechatronics for double clutch gearbox. -J743- After the mechatronics has been moved manually to the re‐...
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Remove the mechatronics. – Clean sealing surfaces on the gearbox and on the parking lock cover. – Grease the shaft seal in the cover with sealing grease -G 052 128 A1-.
Page 84
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 NOTICE There is a risk of damage to the dual clutch gearbox mecha‐ tronics. • To ensure correct and successful gearbox repair, the greatest amount of care and cleanliness as well as the use of good and proper tools are essential.
Page 85
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Therefore, make sure that both holes are above the drip tray. – Turn mechatronics and let the hydraulic oil fully drain.
Page 86
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Hold the sleeve with one hand and pull out the clutch plate -1- with the other hand until the guide sleeve stops.
Page 87
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Then drain the detergent and wipe dry with lint-free tissue. – Set mechatronics back up so that the clutch plates point upwards.
Page 88
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Carefully place the clutch adjuster -1- with guide sleeve -2- on the opening of the mechatronics. – Hold the guide sleeve with one hand and insert the coupling plate approx.
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 The seal can only be inserted in one position. – Insert new seal in the groove around the mechatronics.
Page 90
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ ESD workstation -VAS 6613- ♦ Wedge -T10383- ♦ Protective goggles When working on the control unit, always observe the following:...
Page 91
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Work procedure – Remove mechatronics ⇒ a1.2 nd installing mechatronics”, page 59 – Drain hydraulic oil from the mechatronics ⇒...
Page 92
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Carefully loosen the last screw -7-. The sudden reduction in pressure in the oil reservoir can lead to an oil fountain.
Page 93
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Store the control unit correctly. • Never touch or place the controller on the sensor dome. • Mechatronics should always be left in a stable horizontal position.
Page 94
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Take hold of the new control unit on the seal in the area of -arrows- on the left side and on the connector housing -arrow- on the right side and carefully insert into the mecha‐...
Page 95
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • After the installation of the mechatronics, the basic setting has to be done and the immobilizer has to be ⇒ Vehicle diagnostic tester adapted.
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Shift mechanism ⇒ o2.1 f components - Gearshift mechanism”, page 92 ⇒ r2.2 elease out of P position”, page 98 ⇒...
Page 97
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 1 - Gearshift cover with selec‐ tor lever handle ❑ Emergency release out of P position ⇒ r2.2 ele‐...
Page 98
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 11 - Gearshift lever 12 - Screw ❑ 15 Nm 13 - Selector lever control cable ❑ Remove and install ⇒...
Page 99
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 1 - Gearshift cover with selec‐ tor lever handle ❑ Removing and instal‐ ling ⇒ a2.8 nd installing selector lever handle”, page 144 ❑...
Page 100
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ❑ Replace after removal 2.1.3 Summary of components - gearshift mechanism, Rapid NH - vehicles from 06/2015 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 101
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 1 - Gearshift cover with selec‐ tor lever handle ❑ Emergency release out of P position ⇒ r2.2 ele‐...
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ❑ 15 Nm 13 - Selector lever control cable ❑ Remove and install ⇒ a2.5 nd installing the selector lever control cable”, page 124 ❑...
Page 103
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Now press the button on the selector lever handle and shift the selector lever -B- in -direction of arrow 2- out of the position P.
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 The selector lever can now be shifted out of position »P«. If the selector lever is then shifted again into the position “P”, it is locked again in position “P”.
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – With ignition switched off, disconnect battery earth strap ⇒ Electrical system; Rep. gr. 27; Battery; Disconnecting and connecting battery.
Page 106
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 NOTICE Risk of damage to the selector lever control cable. • Do not use sharp-edged tools to remove the lock washer from the cable support bracket of the selector lever control cable.
Page 107
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • A second mechanic is needed under the vehicle to remove the shift mechanism. – Unscrew the nuts -arrows- in the vehicle interior.
Page 108
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Install exhaust system and align free of stress ⇒ Rep. gr. 26; Silencer/muffler; Removing and installing rear part of exhaust system.
Page 109
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Check the function of the ignition key anti-removal lock ⇒ t2.4 he gearshift mechanism”, page 120 – Setting selector lever control cable ⇒...
Page 110
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Disconnect plug connection for vehicle wiring harness to se‐ lector mechanism -1-. Note Ignore -positions 2-. – Remove the air filter housing (when it is above the selector lever cable): ♦...
Page 111
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 NOTICE Risk of damage to the selector lever control cable. • Do not use sharp-edged tools to remove the lock washer from the cable support bracket of the selector lever control cable.
Page 112
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • A second mechanic is needed under the vehicle to remove the shift mechanism. – Unscrew the nuts -arrows- in the vehicle interior.
Page 113
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Install exhaust system -5- and align free of stress ⇒ Rep. gr. 26; Silencer/muffler; Removing and installing rear part of exhaust system.
Page 114
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Install air filter housing: ♦ Petrol engines ⇒ Rep. gr. 24; Air filter; Removing and instal‐ ling air filter housing.
Page 115
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Note Ignore -position 2-. – Bring selector lever for the shift mechanism into position “N”. • The catch can only be released and the selector lever cable disconnected from the shift mechanism in this position.
Page 116
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Detach the plug from the bottom part of the shift mechanism and take off the lock washer for the selector lever cable -arrow-.
Page 117
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Installing Installation is performed in the reverse order, pay attention to the following points: ♦ Do not bend or buckle the selector lever control cable.
Page 118
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Install a new lock washer -arrow- and insert plug. – Install heat shield under the shift mechanism and secure with clips -arrow-.
Page 119
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Installing the selector lever handle and cover for the shift mechanism ⇒ a2.8 nd installing selector lever handle”, page –...
Page 120
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Note Ignore -position 2-. – Bring selector lever for the shift mechanism into position “N”. • The catch can only be released and the selector lever cable disconnected from the shift mechanism in this position.
Page 121
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Detach the plug from the bottom part of the shift mechanism and take off the lock washer for the selector lever cable -arrow-.
Page 122
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • The selector lever for the shift mechanism is at position “N”. The cable can only be locked in this position.
Page 123
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Install heat shield under the shift mechanism and secure with clips -arrow-. – Install the rear part -5- of the exhaust system ⇒ Rep. gr. 26;...
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Install the air guide and the centre console ⇒ General body repairs, interior; Rep. gr. 68; Centre console; Removing and installing centre console.
Page 125
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • The selector lever is locked and cannot be switched off with the gearshift knob in the “P” position.
Page 126
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Check the function of the ignition key removal lock – Turn the ignition key slightly to the right (do not start the engine) in order to set the position “ignition on”.
Page 127
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Inspect proper operation: • Ignition is switched on. • The lock button on the selector lever handle must be press‐...
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Removing and installing the selector lever control cable ⇒ a2.5.1 nd installing the selector lever control cable, Octavia III”, page 124 ⇒...
Page 129
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Remove lock washer -arrow- of the selector lever from the cable support bracket and leave the selector lever control cable in fitting position.
Page 130
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Detach the plug from the bottom part of the shift mechanism and take off the lock washer for the selector lever cable -arrow-.
Page 131
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Do not grease selector lever control cable. • The selector lever for the shift mechanism is at position “N”.
Page 132
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Install a new lock washer -arrow- and insert plug. – Carefully press the selector lever control cable -2- onto the gearshift lever and secure in the cable support with a new lock washer -1-.
Page 133
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Install the rear part -5- of the exhaust system ⇒ Rep. gr. 26; Silencer/muffler; Removing and installing rear part of ex‐...
Page 134
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ⇒ Rep. gr. 24; Air filter; Removing and installing the air filter housing. – Remove the selector lever cable from the gear shift lever -arrow- with the unlocking tool -T10236-.
Page 135
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Detach underfloor trim panels by unscrewing the nuts on inner side only (side at exhaust pipe). – Detach tunnel cross-pieces -1- and -3-.
Page 136
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Replace the lock washer after removing it. – Turn the catch for the selector lever cable 90° in -direction of arrow- with a large screwdriver.
Page 137
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Turn the catch for the selector lever cable 90° in -direction of arrow- with a large screwdriver. •...
Page 138
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Install heat shield under the shift mechanism and secure with clips -arrow-. – Install the rear part -5- of the exhaust system ⇒ Rep. gr. 26;...
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Setting selector lever control cable ⇒ a2.7 nd adjusting the selector lever control cable”, page 141 – Inspect gearshift mechanism ⇒...
Page 140
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Remove the shift cover Note The selector lever with shift cover does not have to be com‐ ♦ pletely removed. To set the gearshift actuation, it is sufficient to loosen the cover for gearshift actuation and pull it up over the selector lever.
Page 141
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Release setting screw -1-. Now the upper part of the microswitch can be moved back and forth. – Make the plug connection of the microswitch accessible so that it is possible to measures using the Measuring device.
Page 142
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • The diode of the Measuring device must light up. • Do not force the microswitch closer to the selector lever! –...
Page 143
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Press lightly in the Continue ⇒ page 137 direction of travel with point -Arrow 1- and hold. 3 Selector lever in Is the di‐...
Page 144
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • The diode of the Measuring device must light up. – Tighten adjusting screw -arrow- with 2 Nm. – Repeat the function test of the microswitch according to items 1 to 4 in the table above ⇒...
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Bring the plug connector of the microswitch into the starting position. – Reinstall the switch cover. – Inspect gearshift mechanism ⇒...
Page 146
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Parts of the assembly bracket have been removed and in‐ stalled. ♦ The position of the engine/gearbox was changed, e.g. during a stress-free assembly.
Page 147
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 The figure shows the gearbox from the rear. Position -P- is in the direction of the cable support. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Petrol engines ⇒ Rep. gr. 24; Air filter; Removing and instal‐ ling air filter housing. ♦ Diesel engines ⇒ Rep. gr. 23; Air filter; Removing and instal‐...
Page 149
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Swivel the cover for shift mechanism to the side. – Disconnect the plug of the display unit -arrow A- and the plugs for the switches attached to the cover for the shift mechanism -arrows B and C-.
Page 150
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Removal including protective cover and selector lever handle, continued – Open the warm-type clamp -arrow- below the handle. – Detach the selector lever handle -1- together with the se‐...
Page 151
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 NOTICE The shift mechanism can be damaged. If the selector lever handle is installed with the lock button pressed in, then the selector lever handle as well as the se‐...
Page 152
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • The selector lever is only correctly secured when the gripper clamp is under tension. • Only then the lock button at the handle may be pressed.
Page 153
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Remove cover for shift mechanism from centre console. – Pull collar of the cover for shift mechanism -1- upwards over the handle.
Page 154
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Detach the selector lever handle -1- together with the se‐ lector lever collar from the selector lever towards the top -arrow A- so that the lock button -2- is not pressed in.
Page 155
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 NOTICE The shift mechanism can be damaged. If the selector lever handle is installed with the lock button pressed in, then the selector lever handle as well as the se‐...
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • The selector lever is only correctly secured when the gripper clamp is under tension. • Only then the lock button at the handle may be pressed.
Page 157
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 There are 2 ways to bring the button into installation position. Either “with” or “without” release tool -T40203-. Bring the button in the selector lever handle into installation position using release tool -T40203-.
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Do not touch and press in the lock button again before in‐ stalling the selector lever handle. 2.10 Replacing the sealing ring for the gear‐...
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Removing and installing the gearbox ⇒ t3.1 orques for gearbox”, page 155 ⇒ t3.2 he gearbox”, page 158 ⇒ t3.3 he gearbox”, page 211 Tightening torques for gearbox ⇒...
Page 160
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Position Screw 1. 3 M12 x 50 M 12 x 165 Starter fastening screw at the same time Screw with threaded pin M 8 x 16...
Page 161
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Position Screw 1. 3 M12 x 50 M 12 x 150 Starter fastening screw at the same time Screw with threaded pin M 8 x 16...
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Position Screw 1. 3 M12 x 55 M12 x 168 Starter fastening screw at the same time Screw with threaded pin M 8 x 16...
Page 163
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Release tool -T10236- ♦ Interception device -T30099A- or -T30099 + T30099/1- (no figure) ♦ Base -T30119- (not illustrated) ♦...
Page 164
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Support -10-222A/31A- or -10-222A/31 + 10-222A/31-5- ♦ Tensioning strap -T10038- ♦ Socket -T10107A- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 165
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Bolts -3282/29- ♦ Adjusting plate -3282/59- ♦ Engine and gearbox jack -VAS 6931- – Shift selector lever into position “P”.
Page 166
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 A suitable extension -1- from the shock absorber set -T10001- can be used to loosen the screw. To loosen screw -3-, wrench 18 -T10509- can be used.
Page 167
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 B - Adapter -T40091/3- C - Hook -10-222A/10- D - Adapter -10-222A/18- E - Support plate -T30119- F - Support -10-222A/31A- or -10-222A/31 + 10-222A/31-5- –...
Page 168
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Remove assembly carrier without steering rack ⇒ Chassis, axles, steering; Rep. gr. 40; Removing and installing assem‐ bly carrier without steering gear.
Page 169
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Seal the gearbox with suitable screw plugs. – Unscrew bottom connecting screws -arrow°A- and -arrow°B- from engine/gearbox. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 170
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Unscrew bolts -2-. – Then lower the engine and gearbox via the hooks of the supporting device as far as necessary so that there is a gap of dimension -a- between the gearbox console and the gearbox mount.
Page 171
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Place the individual mounting elements on the gearbox as shown. • Screw the pin -3282/29- into the threaded hole at the back of the gearbox.
Page 172
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Carefully separate the gearbox from the engine and lower a little. • Observe all lines and coolant hoses when lowering the gear‐...
Page 173
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Release tool -T10236- ♦ Interception device -T30099A- or -T30099 + T30099/1- (no figure) ♦ Base -T30119- (not illustrated) ♦...
Page 174
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Support -10-222A/31A- or -10-222A/31 + 10-222A/31-5- ♦ Tensioning strap -T10038- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 175
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Adjusting plate -3282/59- ♦ Engine and gearbox jack -VAS 6931- – Shift selector lever into position “P”. •...
Page 176
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 A suitable extension -2- from the shock absorber set -T10001- can be used to loosen the screw. To loosen screw -4-, wrench 18 -T10509- can be used.
Page 177
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Prop up the supporting device with the press-in base -C-and base -D- on the front of the vehicle, next to the lock carrier, as shown in the figure.
Page 178
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Remove assembly carrier without steering rack ⇒ Chassis, axles, steering; Rep. gr. 40; Removing and installing assem‐ bly carrier without steering gear.
Page 179
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Seal the gearbox with suitable screw plugs. Continued for all vehicles – Unscrew bottom connecting screws -arrow°A- and -arrow°B- from engine/gearbox.
Page 180
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Unscrew bolts -2-. – Then lower the engine and gearbox via the hooks of the supporting device as far as necessary so that there is a gap of dimension -a- between the gearbox console and the gearbox mount.
Page 181
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Place the individual mounting elements on the gearbox as shown. • Screw the pin -3282/29- into the threaded hole at the back of the gearbox.
Page 182
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Carefully separate the gearbox from the engine and lower a little. • Observe all lines and coolant hoses when lowering the gear‐...
Page 183
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Support -10-222A/31A- or -10-222A/31 + 10-222A/31-5- ♦ Adapter -10-222A/18- ♦ Hooks -10-222A/10- 2x Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 184
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Adapter -10-222A/3- ♦ Tensioning strap -T10038- ♦ Socket -T10107A- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 185
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Gearbox mount -3282- ♦ Bolts -3282/29- ♦ Adjusting plate -3282/59- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 186
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 A suitable extension -1- from the shock absorber set -T10001- can be used to loosen the screw. To loosen screw -3-, wrench 18 -T10509- can be used.
Page 187
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Place the support device together with the other elements as shown in the figure. 1 - Support plate -T30119-...
Page 188
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Unscrew screws -2- and -3- and remove bracket for electric cables from gearbox. – Lay the electric cables to the side and attach.
Page 189
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Avoid damaging the surface protection of the drive shafts during this operation. – Remove the right flange shaft with pressure spring with socket insert -T10107A-.
Page 190
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Loosen screws -1- of gearbox console by approx. one turn. – Unscrew bolts -2-. – Then lower the engine and gearbox via the hooks of the...
Page 191
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Position gearbox mount -3282- on the engine/gearbox jack -VAS 6931-. – Adjust the individual arms of the gearbox mount -3282- into the correct position using the adjusting plate -3282/59-.
Page 192
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Secure the gearbox with the tensioning strap -T10038-. – Slightly raise with the engine/gearbox jack and support the gearbox from below.
Page 193
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Key 18 -T10509- ♦ Release tool -T10236- ♦ Interceptor -10-222A- or -10-222B- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted ♦...
Page 194
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Tensioning strap -T10038- ♦ Socket -T10107A- ♦ Engine and gearbox jack -VAS 6931- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 195
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Bolts -3282/29- ♦ Adjusting plate -3282/59- – Shift selector lever into position “P”. • Do not take out ignition key.
Page 196
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Detach selector lever cable -1- with unlocking tool -T10236- from gearshift lever. – Remove screws -2- for the cable supports on the selector lever linkage, tie up cable.
Page 197
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 A - Hook -10-222A/10- B - Interceptor -10-222A- or -10-222B- – Take the hooks of the support fixture in the lifting eyes of the engine.
Page 198
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Release the connector catch of the mechatronics -1- by pull‐ ing it in -direction of arrow- and disconnect the plug.
Page 199
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Avoid damaging the surface protection of the drive shafts during this operation. – Remove the right flange shaft with pressure spring with socket insert -T10107A-.
Page 200
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Loosen the last engine / gearbox connecting screws -8- and -9-, but leave screwed in. The screws are arranged from the motor side.
Page 201
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Screw out the rear fixing screw -arrow 2- for the console -A- at the gearbox. • The engine/gearbox assembly must be lowered so that the fixing screws of the console/gearbox are loosened and can be unscrewed (following figure).
Page 202
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Screw the pin -3282/29- into the threaded hole at the back of the gearbox. • Place the mounting element with sheet metal under the gearbox housing and not under the mechatronics.
Page 203
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Observe all lines and coolant hoses when lowering the gear‐ box. • Do not bend or buckle selector lever control cable.
Page 204
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Release tool -T10236- ♦ Interceptor -10-222A- or -10-222B- ♦ Hooks -10-222A/10- ♦ Adapter -10-222A/18- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 205
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Hooks -10-222A/32- ♦ Adapter -T10540- ♦ Shackle -10-222A/12- ♦ Tensioning strap -T10038- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 206
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Engine and gearbox jack -VAS 6931- ♦ Gearbox mount -3282- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 207
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Remove air filter housing ⇒ Rep. gr. 23; Air filter; Removing and installing air filter housing. – Remove battery and battery tray ⇒ Electrical system; Rep.
Page 208
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Unlock buttons -1- by pressing and remove hose for crank‐ case ventilation. – Connect supporting device, as shown in the illustration.
Page 209
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Slightly pre-tension the engine/gearbox unit via spindles (do not raise). Component Tightening torque M12 screws for the supporting device...
Page 210
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Unscrew screws -2- and -3- and remove bracket for electric cables from gearbox. – Lay the electric cables to the side and attach.
Page 211
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Do not damage surface protection of the shafts. – Unscrew bottom connecting screws -arrow°A- and -arrow°B- from engine/gearbox.
Page 212
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Lower the engine/gearbox unit via the spindle of the support‐ ing device by approx. 85 mm -a-. – Screw out the rear fixing screw -arrow 2- for the console -A- at the gearbox.
Page 213
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Position gearbox mount -3282- on the engine/gearbox jack -VAS 6931-. – Adjust the individual arms of the gearbox mount -3282- into the correct position using the adjusting plate -3282/59-.
Page 214
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Secure the gearbox with the tensioning strap -T10038-. – Slightly raise with the engine/gearbox jack and support the gearbox from below.
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Installing the gearbox ⇒ g3.3.1 earbox, Octavia III”, page 211 ⇒ g3.3.2 earbox, Rapid”, page 215 3.3.1 Installing gearbox, Octavia III Required special tools are identical to the section called Re‐...
Page 216
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Note As a result of damaged needle bearing in the crankshaft, a correct gear change is not possible. Vehicles with 1.5 l TSI engine –...
Page 217
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Insert gearbox console between gearbox and gearbox mount and screw on using new screws -1-. – Raise the engine/gearbox assembly at the engine and gear‐...
Page 218
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Vehicles where the right flange shaft has been removed – Fit flange shaft on gearbox . Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 219
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Install the left front wheel housing liner ⇒ General body re‐ pairs, exterior; Rep. gr. 66; Wheel housing liner; Remove and install front wheel housing liner.
Page 220
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Renew self-locking nuts and bolts. • Replace screws which have been tightened to a torquing angle as well as sealing rings and seals.
Page 221
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Observe all lines and coolant hoses when raising the gear‐ box. – Adjust the gearbox mount -3282- via the spindles in such a way that the engine and the gearbox are »aligned«.
Page 222
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Tighten the gearbox mounting bolts to final tightening torque when checking the engine / gearbox bearing setting. – Check assembly bracket ⇒ Rep. gr. 10; Assembly bracket;...
Page 223
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • When tightening the screw, press the flange shaft into the gearbox against the spring force so that the screw locks into the threaded element of the differential gear.
Page 224
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Diesel engines ⇒ Rep. gr. 23; Air filter; Removing and instal‐ ling air filter housing. • After the installation of the new mechatronics, the basic me‐...
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Transporting the gearbox Special tools and workshop equipment required ♦ Shackle -10-222A/12- ♦ Screw plug set -VAS 6122- NOTICE There is a risk of damage to the mechatronics for double clutch gearbox -J743-.
Page 230
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Remove both ventilation caps of the gearbox -arrows-. • The vent cap on the mechatronics is destroyed during re‐...
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Attachment at engine and gearbox mount Special tools and workshop equipment required ♦ Engine and gearbox mount -VAS 6095A- ♦...
Page 232
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Suspension device -2024B- • Gearbox removed. • Before the gearbox is hung on the assembly stand, it must be sealed so it is oil-tight ⇒...
Page 233
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 D - Gearbox mount -VW309A- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Gear oil ⇒ a7.1 nd filling gearbox oil”, page 230 ⇒ a7.2 nd top up hydraulic oil for mechatronics”, page 233...
Page 235
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Drain off oil. – Install oil drain plug. Pour in gear oil • The prescribed filling quantity must be observed exactly - the gearbox has only been filled correctly if this has been done.
Page 236
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 With some oil bottles, the vent pipe of the adapter for oil filling -VAS 6262A- hit the bottom of the bottle and therefore it has to be shortened.
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Screw the oil bottle onto the adapter -VAS 6262A-. • If the gearbox oil cylinder does not match the oil filling adapt‐...
Page 238
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Used oil collector and extractor -VAS 6622A- NOTICE There is a risk of damage to the mechatronics for double clutch gearbox -J743-.
Page 239
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Replace filler screw after disassembly. – Remove vent cap -arrow-if this has not already been carried out. •...
Page 240
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 NOTICE There is a risk of damage to the mechatronics for double clutch gearbox -J743-. In the event of oil loss from mechatronics, the correct oil level can only be adjusted by changing the oil.
Page 241
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Used oil collector and extractor -VAS 6622A- Drain hydraulic oil – With ignition switched off, disconnect battery earth strap ⇒...
Page 242
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Install the sound dampening system ⇒ General body repairs, exterior; Rep. gr. 66; Noise insulation. Tightening torques and summaries of components...
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 35 – Gears, shafts Disassemble and assemble wheels and shafts At present no repairs are carried out on the pinions and shafts.
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Parking position ⇒ a2.1 nd installing parking lock”, page 240 Removing and installing parking lock Special tools and workshop equipment required ♦...
Page 245
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Remove battery and battery tray ⇒ Electrical system; Rep. gr. 27; Battery; Removing and installing battery tray. – With the unlocking tool -T10236-, detach the selector lever cable -2- from the gear shift lever.
Page 246
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Position multi-purpose tool -VW771- with adapter - VW771/37- on the parking lock and gradually pull it out on both sides to remove it.
Page 247
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Tightening torques and summaries of components Note Replace bolts/nuts that are tightened at an angle of rotation, as well as replacement components after removal.
Page 249
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Extractor tool -T20143- ♦ Socket insert -T10107A- or socket insert 6 mm, commercial‐ ly available ♦ Thrust piece -3305- Protected by copyright.
Page 250
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Used oil collector and extractor -VAS 6622A- ♦ Sealing grease ⇒ Electronic Catalogue of Original Parts Removing •...
Page 251
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – To remove, insert two screws in the flange and counterhold the flange shaft using an assembly lever during loosening.
Page 252
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • When loosening and tightening the screw, counterhold the left wheel so that it does not twist. – Pull out the follower shaft together with pressure spring, stop disc and conical ring.
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Note Replace the tapered screw of the flange shaft or follower ♦ shaft after removal. When tightening the screw, press the flange shaft or follow‐...
Page 254
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Extractor tool -T20143- ♦ Thrust piece -3305- ♦ Tensioning strap -T10038- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 255
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 wheel in order to remove or install the screws of the flange shafts. ♦ Do not undo the two securing bolts in the left and right flange shafts at the same time, and do not remove both flange shafts from the gearbox at the same time.
Page 256
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • To unscrew the fixing screw for the flange shaft, insert two bolts in the flange and hold the flange shaft using an assem‐...
Page 257
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Fill half the space between the sealing lip and dust lip with sealing grease. – Carefully drive the new gasket ring with the thrust piece -3305- -1- up to the stop into the gearbox.
Page 258
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Pour in gear oil ⇒ a7.1 nd filling gearbox oil”, page 230 – Install the sound dampening system ⇒ General body repairs, exterior;...
Page 260
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Adapter -T10356/5- from the assembly tool -T10356A- set ♦ Hand pressure gun -V.A.G 1628- ♦ Pipe section -VW416B- Protected by copyright.
Page 261
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Special care should be taken when removing the output shafts and the differential gear. The tapered roller bearings can be damaged very easily -arrow-.
Page 262
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Disassembling the gearbox - Remove the differential gear • Gearbox removed ⇒ t3.2 he gearbox”, page 158 • Gearbox attached to assembly stand ⇒...
Page 263
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Remove screws -2- and remove cover for parking lock -1-. – Remove the screws -2- and remove the parking lock -1- from the gearbox.
Page 264
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Gearbox with flange shafts Note In some 0CW gearboxes, the flange shafts are installed on the right and the left side, while in some others, the flange shaft is only installed on one side.
Page 265
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Pull out the flange shaft together with pressure spring, stop disc and conical ring. Continued for all gearboxes –...
Page 266
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 • Replace the connecting screws of the gearbox housing after removal. NOTICE Risk of damage to the internal gearbox parts...
Page 267
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 After removing the circlip, another support bridge must be at‐ tached to the gearbox housing side. Another support bridge -T10323- and pressing-off device -T10427- is necessary for in‐...
Page 268
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Push the shift fork for 1st and 3rd gear up to the 1st gear. • To remove the shift fork, the output shaft 1 should be lifted slightly and panned partially in the -direction of arrow-.
Page 269
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Note To make it easier to remove the output shaft, the differential gear can be raised a little at the same time.
Page 270
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Carefully insert differential gear housing into the coupling housing using the installed guide rod -3411-. • Make sure that the tapered roller bearing does not hit the clutch housing.
Page 271
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Insert the shift fork for 1st and 3rd gear into the upper sliding sleeve and then into the guide in the clutch housing.
Page 272
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ 4. Grasp the inner and outer drive shaft from below and turn them. Assemble gearbox continued – Insert the cleaned magnet in the clutch housing.
Page 273
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Note For installation, it is sufficient if the spindle is firmly in contact with the drive shaft. This prevents force from being exerted on internal parts of the gearbox in an impermissible manner when the gearbox housing is being inserted.
Page 274
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Fit gearbox housing. • When inserting the gearbox housing, check that the shift forks are correctly seated in the sleeves -arrows-.
Page 275
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Remove support bridge -T10323- from the bottom of the clutch housing. Tightening torque and tightening sequence of the screws for gearbox housing Protected by copyright.
Page 276
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 1. First screw in the connecting screws by hand (see work‐ flow below). 2. Tighten to the right tightening torque using the torque wrench.
Page 277
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Bring the gearbox back into idling positing using the shift fork. – Drive in cover for drive shaft of gearbox flat.
Page 278
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Tightening torque ⇒ o1.1 f components - mechatronics”, page Pos. 5. – Check sealing rings for drive shafts and replace if damaged or leaking -Arrows-.
Page 279
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 Install flange shafts Note The installation procedure applies to flange shafts on the ♦ right and left side of the gearbox. No flange shafts are used in some of the gearboxes.
Page 280
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 – Fill in 1.7 l gearbox oil through the open opening of the parking lock. – Install cover for parking lock and gearshift lever ⇒...
Page 282
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 ♦ Pressure plate -VW401A- Dismantle differential gear Note There are different variants of the differential gear housing and the tensioning sleeve that secures the differential bevel gear shaft.
Page 283
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 A - Pressure spindle -VW412- B - Counterholder -3067- C - Pipe section -VW418A- D - Pressure plate -VW402A- •...
Page 284
Octavia III 2013 ➤, Octavia III 2014 ➤, Rapid NH 2013 ➤, Rapid NH 2014 ➤ Gearbox 0CW-DSG - Edition 07.2022 sioning sleeve is set opposite the hole in the differential gear housing. – Drive in the differential bevel gear shaft up to end position and secure with new tensioning sleeve.
Need help?
Do you have a question about the Octavia III 2013 and is the answer not in the manual?
Questions and answers