Table Of Contents - ABB IRC5 Operating Manual

Table of contents

Overview of this manual ...................................................................................................................
1 Safety
1.1 Safety signals in the manual ................................................................................
1.2 Safety symbols on product labels .........................................................................
1.3 Safety symbols on controller labels ......................................................................
1.4 Safety during troubleshooting ..............................................................................
1.5 Applicable standards .........................................................................................
1.6 Safety tools ......................................................................................................
1.7 Safe troubleshooting ..........................................................................................
1.7.1 Robot without axes' holding brakes are potentially lethal ................................
1.7.2 Live voltage inside Drive Module ................................................................
1.7.3 Hot parts may cause burns .......................................................................
2 Introduction to troubleshooting
2.1 Overview of troubleshooting ................................................................................
2.2 Standard toolkit ................................................................................................
2.3 Tips and tricks while troubleshooting ....................................................................
2.3.1 Troubleshooting strategies ........................................................................
2.3.2 Work systematically .................................................................................
2.3.3 Keeping track of history ............................................................................
2.4 Filing an error report ..........................................................................................
3 Troubleshooting by fault symptoms
3.1 Start-up failures ................................................................................................
3.2 Controller not responding ...................................................................................
3.3 Low controller performance .................................................................................
3.4 All LEDs are off at controller ................................................................................
3.5 No voltage in service outlet .................................................................................
3.6 Problem starting the FlexPendant .........................................................................
3.7 Problem connecting FlexPendant to the controller ...................................................
3.8 Erratic event messages on FlexPendant ................................................................
3.9 Problem jogging the robot ...................................................................................
3.10 Reflashing firmware failure ..................................................................................
3.11 Inconsistent path accuracy .................................................................................
3.12 Mechanical noise or dissonance ..........................................................................
3.13 Manipulator crashes on power down .....................................................................
3.14 Problem releasing Robot brakes ..........................................................................
3.15 Intermittent errors .............................................................................................
3.16 Force starting of Boot Application ........................................................................
4 Troubleshooting by unit
4.1 Troubleshooting LEDs in the controller ..................................................................
4.2 Troubleshooting the FlexPendant .........................................................................
4.3 Troubleshooting communications .........................................................................
4.4 Troubleshooting fieldbuses and I/O units ...............................................................
4.5 Troubleshooting the computer unit .......................................................................
4.6 Troubleshooting the panel board ..........................................................................
4.7 Troubleshooting the drive system .........................................................................
4.8 Troubleshooting the axis computer .......................................................................
4.9 Troubleshooting the system power supply .............................................................
4.10 Troubleshooting the power distribution board .........................................................
4.11 Troubleshooting the contactor interface board ........................................................
4.12 Troubleshooting the customer I/O power supply .....................................................
Operating manual - Troubleshooting IRC5
3HAC020738-001 Revision: AA
© Copyright 2005-2018 ABB. All rights reserved.
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