ABB IRC5 Operating Manual page 418

5 Troubleshooting by event log
5.9 9 xxxx
Continued
Typically when the event message with request for new pin
code is repeated. Corrupt safety configuration. Typically when
the event message with request for new pin code is repeated.
Recommended actions
Check for new event messages that indicates if a new safety
configuration has been downloaded. If no new safety
configuration has been downloaded and this event message
comes after a restart, download a new safety configuration to
the Safety Controller. Create and download a new safety
configuration if this event message comes after every restart
and there is a request for new pin code again.
90458, SC arg Internal Failure
Description
Internal Failure in Safety Controller (SC) arg.
Recommended actions
Check Safety Controller cabling. Check Safety Controller health
on LED. Replace Safety Controller if remaining error.
90459, SC arg Input/Output Failure
Description
I/O Error on Safety Controller (SC) arg.
Recommended actions
Check Safety Controller cabling. Check Safety Controller health.
Restart robot controller, after performing recommended actions.
90460, SC arg safety configuration not found
Description
Failed to retrieve safety configuration for Safety Controller (SC)
arg.
Recommended actions
Restart robot controller. Download a safety configuration to the
SC. Reinstall system.
90461, SC arg Robot Configuration not found
Description
Failed to retrieve robot configuration for Safety Controller (SC)
arg.
Recommended actions
Restart robot controller. Reinstall system.
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90462, SC arg Calibration Offset not found
Description
Failed to retrieve motor calibration offsets for Safety Controller
(SC) arg.
Recommended actions
Download new calibration offsets to the SC.
90463, SC arg safety configuration downloaded
Description
Download of safety configuration was successful for Safety
Controller (SC) arg.
90464, SC arg OSR Limit exceeded
Description
Safety Controller (SC) arg detected a too big difference between
the ordered and actual position inside Operational Safety Range
(OSR), for mechanical unit arg on axis arg.
Recommended actions
Check for collision. Check that Operational Safety Range (OSR)
Tolerance in the safety configuration is not set too low.
Synchronize the Safety Controller, if the revolution counters
have been updated since last synchronization.
90465, SC arg SAS Speed exceeded
Description
Safe Axis Speed (SAS) violation on mechanical unit arg axis
arg on Safety Controller (SC).
Recommended actions
Decrease speed on axis arg.
90466, SC arg Input/Output Failure
Description
I/O Error on Safety Controller (SC) arg I/O arg Type arg.
Type 1: Input.
Type 2: Output.
Probable causes
Wrong connection to I/O terminals on SC. Two channel I/O
mismatch.
Recommended actions
Check SC cabling. Check SC health. Restart robot controller,
after performing recommended actions.
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Operating manual - Troubleshooting IRC5
3HAC020738-001 Revision: AA