ABB IRC5 Operating Manual page 191

38100, Configuration failure
Description
Drive module has detected configuration failure at measurement
link.
Drive module: arg.
Measurement link: arg.
Board position: arg
Recommended actions
Check configuration for measurement link. Check configuration
for measurement board. Check configuration for measurement
nodes.
38101, SMB Communication Failure
Description
A transmission failure has been detected between the axis
computer and the serial measurement board on measurement
link arg in drive module arg.
Consequences
The system goes to system failure state and loses its calibration
information.
Probable causes
This may be caused by bad connections or cables (screening),
especially if non-ABB cables are used for additional axes.
Possible causes are also faulty serial measurement board or
axis computer.
Recommended actions
Reset the robot's revolution counters as detailed in the robot
Product Manual. Make sure the cable between serial
measurement board and axis computer is connected correctly,
and that it meets the specification set by ABB. Make sure the
cable screen is correctly connected at both ends. Make sure
no extreme levels of electromagnetic interference are emitted
close to the robot cabling. Make sure the serial measurement
board and axis computer are fully functional. Replace any faulty
unit.
38102, Internal failure
Description
The measurement system has detected a hardware or software
fault on measurement link arg in drive module arg.
Consequences
The system goes to system failure state and loses its calibration
information.
Operating manual - Troubleshooting IRC5
3HAC020738-001 Revision: AA
Probable causes
This may be caused by some temporary disturbance in the
robot cell or by a faulty axis computer.
Recommended actions
Restart the controller. Reset the robot's revolution counters as
detailed in the robot Product Manual. Make sure no extreme
levels of electromagnetic interference are emitted close to the
robot cabling. Make sure the axis computer is fully functional.
Replace any faulty unit.
38103, Lost communication with the SMB
Description
The communication has been lost between the axis computer
and the serial measurement board on measurement link arg in
drive module arg.
Consequences
The system goes to system failure state and loses its calibration
information.
Probable causes
This may be caused by bad connections or cables (screening),
especially if non-ABB cables are used for additional axes.
Possible causes are also faulty serial measurement board or
axis computer.
Recommended actions
Reset the robot's revolution counters as detailed in the robot
Product Manual. Make sure the cable between serial
measurement board and axis computer is connected correctly,
and that it meets the specification set by ABB. Make sure the
cable screen is correctly connected at both ends. Make sure
no extreme levels of electromagnetic interference are emitted
close to the robot cabling. Make sure the serial measurement
board and axis computer are fully functional. Replace any faulty
unit.
38104, Overspeed During Teach Mode
Description
Joint arg connected to drive module arg has exceeded the
maximum speed for teach mode operation.
Consequences
The system goes to status SYS HALT.
Probable causes
The robot may have been moved manually while in state Motors
OFF. The error may also be caused by a maladjustment in the
relation, commutation, between motor shaft and resolver on an
additional axis, primarily during installation.
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5 Troubleshooting by event log
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