Mitsubishi Electric 800 Series Manuals

6

5.3 Speed Control under Real Sensorless Vector Control, PM Sensorless Vector Control 147

• 6

  Table of Contents

18

2 Installation And Wiring

• 19

  Peripheral Devices
• 22

  Covers
• 22

  Removal and Reinstallation of the Front
• 25

  Installation of the Inverter and Enclosure Design
• 33

  Terminal Connection Diagrams
• 35

  Main Circuit Terminals
• 44

  Control Circuit
• 57

  Communication Connectors and Terminals
• 61

  Connection of Motor with Encoder (Vector Control)
• 65

  Parameter Settings for a Motor with Encoder
• 66

  Connection of Stand-Alone Option Units

68

3 Precautions For Use Of The Inverter

• 69

  Electro-Magnetic Interference (EMI) and Leakage Currents
• 72

  Installation of a Reactor
• 72

  Power Supply Harmonics
• 73

  Power-OFF and Magnetic Contactor (MC)
• 74

  Countermeasures against Deterioration of the 600 V Class Motor Insulation
• 75

  Checklist before Starting Operation
• 77

  Failsafe System Which Uses the Inverter

80

4 Basic Operation

• • 81

    Frequently-Used Parameters (Simple Mode Parameters)
  • 83

    Basic Operation Procedure (PU Operation)
  • 87

    Basic Operation Procedure (External Operation)
  • 93

    Basic Operation Procedure (JOG Operation)
  • 148

    Speed Control under Real Sensorless Vector Control, Vector Control, PM Sensorless Vector Control
    • 151

      Setting Procedure of Real Sensorless Vector Control (Speed Control)
    • 153

      Setting Procedure of Vector Control (Speed Control)
    • 154

      Setting Procedure of PM Sensorless Vector Control (Speed Control)
    • 155

      Setting the Torque Limit Level
      • 165

        Control and PM Sensorless Vector Control)
    • 172

      Troubleshooting in the Speed Control
    • 174

      Speed Feed Forward Control and Model Adaptive Speed Control
    • 176

      Torque Bias
    • 180

      Avoiding Motor Overrunning
      • 182

        Notch Filter
  • 183

    Torque Control under Real Sensorless Vector Control and Vector Control
    • 188

      Setting Procedure of Real Sensorless Vector Control (Torque Control)
    • 190

      Setting Procedure for Vector Control (Torque Control)
    • 191

      Torque Command
    • 196

      Speed Limit
    • 202

      Torque Control Gain Adjustment
      • 203

        Troubleshooting in Torque Control
    • 204

      Torque Control by Variable-Current Limiter Control
  • 205

    Position Control under Vector Control
    • 205

      About Position Control
    • 207

      Setting Procedure of Vector Control (Position Control)
    • 208

      Simple Positioning Function by Parameters
      • 223

        Position Control by the FR-A8AL Pulse Train Input
    • 226

      Position Control by Inverter Pulse Train Input
    • 227

      Clear Signal Selection
    • 228

      Pulse Monitor
      • 233

        Electronic Gear Setting
    • 235

      Position Adjustment Parameter Settings
    • 237

      Position Control Gain Adjustment
      • 238

        Troubleshooting in Position Control
  • 240

    Real Sensorless Vector Control, Vector Control, PM Sensorless Vector Control Adjustment
    • 240

      Speed Detection Filter and Torque Detection Filter
      • 241

        Excitation Ratio
    • 241

      Gain Adjustment of Current Controllers for the D Axis and the Q Axis
  • 242

    E) Environment Setting Parameters
    • 243

      Real Time Clock Function
    • 245

      Reset Selection/Disconnected PU Detection/Pu Stop Selection
      • 248

        PU Display Language Selection
    • 248

      Buzzer Control
      • 249

        PU Contrast Adjustment
    • 249

      Extended Direct Setting
    • 250

      Resetting USB Host Errors
      • 250

        Multiple Rating Setting
    • 252

      Parameter Write Selection
    • 254

      Password Function
    • 256

      Free Parameter
    • 256

      Setting Multiple Parameters as a Batch
    • 260

      Extended Parameter Display and User Group Function
    • 261

      Parameter Copy Alarm Release
    • 262

      PWM Carrier Frequency and Soft-PWM Control
      • 263

        Inverter Parts Life Display
    • 267

      Maintenance Timer Alarm
    • 268

      Current Average Value Monitor Signal
  • 270

    F) Setting of Acceleration/Deceleration Time and Acceleration/Deceleration Pattern 269 5.8.1 Setting the Acceleration and Deceleration Time
    • 275

      Acceleration/Deceleration Pattern
    • 280

      Remote Setting Function
    • 284

      Starting Frequency and Start-Time Hold Function
    • 285

      Minimum Motor Speed Frequency
    • 286

      Shortest Acceleration/Deceleration and Optimum Acceleration/Deceleration (Automatic Acceleration/Deceleration)
    • 289

      Lift Operation (Automatic Acceleration/Deceleration)
  • 291

    D) Operation Command and Frequency Command
    • 292

      Operation Mode Selection
    • 301

      Startup in Network Operation Mode at Power-ON
    • 302

      Start Command Source and Frequency Command Source During Communication Operation
    • 309

      Reverse Rotation Prevention Selection
    • 309

      Frequency Setting Via Pulse Train Input
    • 313

      JOG Operation
    • 315

      Operation by Multi-Speed Setting
  • 317

    H) Protective Function Parameter
    • 318

      Motor Overheat Protection (Electronic Thermal O/L Relay)
    • 324

      Fault Definition
    • 325

      Cooling Fan Operation Selection
    • 326

      Earth (Ground) Fault Detection at Start
    • 326

      Initiating a Protective Function
    • 327

      I/O Phase Loss Protection Selection
    • 328

      Retry Function
    • 330

      Limiting the Output Frequency (Maximum/Minimum Frequency)
    • 331

      Avoiding the Mechanical Resonance Points (Frequency Jump)
    • 333

      Stall Prevention Operation
    • 340

      Load Characteristics Fault Detection
    • 344

      Motor Overspeeding Detection
  • 345

    M) Monitor Display and Monitor Output Signal
    • 346

      Speed Display and Rotations Per Minute Setting
    • 348

      Monitor Indicator Selection Using Operation Panel or Via Communication
    • 358

      Monitor Display Selection for Terminals FM and am
    • 363

      Adjustment of Terminal FM and Terminal am
    • 366

      Energy Saving Monitor
    • 371

      Output Terminal Function Selection
    • 380

      Output Frequency Detection
    • 383

      Output Current Detection Function
    • 385

      Output Torque Detection
    • 386

      Remote Output Function
    • 387

      Analog Remote Output Function
    • 389

      Fault Code Output Selection
    • 390

      Pulse Train Output of Output Power
    • 391

      Detection of Control Circuit Temperature
    • 392

      Encoder Pulse Dividing Output
  • 393

    T) Multi-Function Input Terminal Parameters
    • 394

      Analog Input Selection
    • 398

      Analog Input Terminal (Terminal 1, 4) Function Assignment
    • 399

      Analog Input Compensation
    • 401

      Analog Input Responsiveness and Noise Elimination
    • 403

      Frequency Setting Voltage (Current) Bias and Gain
    • 408

      Bias and Gain for Torque (Magnetic Flux) and Set Voltage (Current)
    • 412

      Checking of Current Input on Analog Input Terminal
    • 416

      Input Terminal Function Selection
    • 419

      Inverter Output Shutoff Signal
    • 420

      External Fault Input Signal
    • 420

      Selecting Operation Condition of the Second Function Selection Signal (RT) and the Third Function Selection Signal (X9)
    • 422

      Start Signal Operation Selection
  • 424

    C) Motor Constant Parameters
    • 424

      Applied Motor
    • 427

      Offline Auto Tuning
    • 437

      Offline Auto Tuning for a PM Motor (Motor Constants Tuning)
    • 445

      Online Auto Tuning
    • 447

      Signal Loss Detection of Encoder Signals
  • 448

    A) Application Parameters
    • 449

      Electronic Bypass Function
    • 455

      Self Power Management
    • 458

      Brake Sequence Function
    • 463

      Start Count Monitor
    • 464

      Stop-On-Contact Control
    • 467

      Load Torque High Speed Frequency Control
    • 470

      Traverse Function
    • 472

      Anti-Sway Control
    • 474

      Orientation Control
    • 489

      PID Control
    • 502

      Changing the Display Increment of the Numerical Values Used in PID Control
    • 505

      PID Pre-Charge Function
    • 509

      Dancer Control
    • 516

      Automatic Restart after Instantaneous Power Failure/Flying Start with an Induction Motor
    • 523

      Offline Auto Tuning for a Frequency Search
    • 527

      Power Failure Time Deceleration-To-Stop Function
    • 532

      PLC Function
    • 534

      Trace Function
  • 542

    N) Operation Via Communication and Its Settings
    • 542

      Wiring and Configuration of PU Connector
    • 544

      Wiring and Configuration of RS-485 Terminals
    • 547

      Initial Setting of Operation Via Communication
    • 554

      Initial Settings and Specifications of RS-485 Communication
    • 556

      Mitsubishi Inverter Protocol (Computer Link Communication)
    • 570

      MODBUS RTU Communication Specification
    • 585

      USB Device Communication
    • 586

      Automatic Connection with GOT
    • 587

      Backup/Restore
  • 589

    G) Control Parameters
    • 590

      Manual Torque Boost
    • 592

      Base Frequency, Voltage
    • 594

      Load Pattern Selection
    • 596

      Excitation Current Low-Speed Scaling Factor
    • 598

      Energy Saving Control
    • 599

      Adjustable 5 Points V/F
    • 600

      DC Injection Brake, Zero Speed Control, and Servo Lock
    • 606

      Output Stop Function
    • 608

      Stop Selection
    • 609

      Regenerative Brake Selection and DC Feeding Mode
    • 615

      Regeneration Avoidance Function
    • 618

      Increased Magnetic Excitation Deceleration
    • 619

      Slip Compensation
      • 620

        Encoder Feedback Control
      • 622

        Droop Control
      • 625

        Speed Smoothing Control

• 626

  Protective Functions

  • 627

    Inverter Fault and Alarm Indications
  • 627

    Reset Method for the Protective Functions
  • 628

    The List of Fault Displays
  • 630

    Causes and Corrective Actions
  • 649

    Check First When You Have a Trouble
    • 649

      Motor Does Not Start
    • 651

      Motor or Machine Is Making Abnormal Acoustic Noise
    • 651

      Inverter Generates Abnormal Noise
    • 652

      Motor Generates Heat Abnormally
    • 652

      Motor Rotates in the Opposite Direction
    • 652

      Speed Greatly Differs from the Setting
    • 653

      Acceleration/Deceleration Is Not Smooth
    • 653

      Speed Varies During Operation
    • 654

      Operation Mode Is Not Changed Properly
    • 654

      Operation Panel Display Is Not Operating
    • 654

      Motor Current Is too Large
    • 655

      Speed Does Not Accelerate
    • 655

      Unable to Write Parameter Setting
      • 655

        Power Lamp Is Not Lit

• 656

  Precautions for Maintenance and Inspection

  • 657

    Inspection Item
    • 657

      Daily Inspection
    • 657

      Periodic Inspection
    • 658

      Daily and Periodic Inspection
    • 660

      Checking the Inverter Module and the Converter Module
    • 660

      Cleaning
      • 661

        Replacement of Parts
    • 666

      Removal and Reinstallation of the Control Circuit Terminal Block
  • 667

    Measurement of Main Circuit Voltages, Currents and Powers
    • 669

      Measurement of Powers
    • 669

      Measurement of Voltages
    • 669

      Measurement of Currents
    • 669

      Measurement of Inverter Input Power Factor
    • 669

      Measurement of Converter Output Voltage (Across Terminals P and N)
      • 670

        Measurement of Inverter Output Frequency
    • 670

      Insulation Resistance Test Using Megger
    • 670

      Pressure Test

• 672

  Specifications

  • 673

    Inverter Rating
  • 675

    Common Specifications
  • 677

    Outline Dimension Drawings
    • 677

      Inverter Outline Dimension Drawings

• 682

  Appendix

• 683

  Appendix 1 for Customers Replacing the Conventional Model with this Inverter

• 684

  Appendix 2 International Standards

• 685

  Appendix 3 Specification Comparison between PM Sensorless Vector Control and Induction Motor Control

• 686

  Appendix 4 Parameters (Functions) and Instruction Codes under Different Control Methods

• 705

  Appendix 5 for Customers Using HMS Network Options

2

Table of Contents

• 10

  Chapter 1 Introduction

  • 12

    Inverter Model
  • 14

    Operation Steps
  • 16

    About the Related Manuals

• 19

  Chapter 2 Basic Operation

  • 20

    Operation Panel
  • 20

    Components of the Operation Panel
  • 24

    Basic Operation of the Operation Panel
  • 26

    Digital Characters and Their Corresponding Printed Equivalents
  • 26

    Changing the Parameter Setting Value
  • 28

    Monitoring the Inverter
  • 28

    Monitoring of Output Current and Output Voltage
  • 28

    First Priority Monitor Screen
  • 28

    Displaying the Set Frequency
  • 29

    Easy Setting of the Inverter Operation Mode
  • 30

    Frequently-Used Parameters (Simple Mode Parameters)
  • 30

    Simple Mode Parameter List
  • 34

    Basic Operation Procedure (PU Operation)
  • 34

    Setting the Frequency On the Operation Panel (Example: Operating at 30 Hz)
  • 35

    Setting the Frequency with Switches (Multi-Speed Setting)
  • 36

    Setting the Frequency Using an Analog Signal (Voltage Input)
  • 37

    Setting the Frequency Using an Analog Signal (Current Input)
  • 39

    Basic Operation Procedure (External Operation)
  • 39

    Setting the Frequency On the Operation Panel
  • 40

    Setting the Frequency and Giving a Start Command with Switches (Multi-Speed Setting) (Pr.4 to Pr.6)
  • 41

    Setting the Frequency Using an Analog Signal (Voltage Input)
  • 42

    Changing the Frequency (Initial Value: 60 Hz) at the Maximum Voltage Input (Initial Value: 5 V)
  • 43

    Setting the Frequency Using an Analog Signal (Current Input)
  • 44

    Changing the Frequency (Initial Value: 60 Hz) at the Maximum Current Input (Initial Value: 20 Ma)
  • 46

    Basic Operation Procedure (JOG Operation)
  • 46

    Giving a Start Command By Using External Signals for JOG Operation
  • 47

    Giving a Start Command From the Operation Panel for JOG Operation
  • 48

    I/O Terminal Function Assignment

50

Chapter 3 Parameters

• 51

  Parameter List (By Parameter Number)
  • 74

    Use of a Function Group Number for the Identification of Parameters
  • 76

    Parameter List (By Function Group Number)
  • 83

    Parameter Initial Value Groups

96

Chapter 5 Speed Control

• 99

  Setting Procedure of Real Sensorless Vector Control (Speed Control)
• 100

  Setting Procedure of PM Sensorless Vector Control (Speed Control)
• 101

  Setting the Torque Limit Level
• 108

  Performing High-Accuracy, Fast-Response Control
• 110

  Avoiding Motor Overrunning
• 111

  Troubleshooting in the Speed Control

112

Chapter 6 Torque Control

• 113

  Torque Control
• 117

  Setting Procedure of Real Sensorless Vector Control (Torque Control)
• 118

  Torque Command
  • 121

    Speed Limit
  • 123

    Torque Control Gain Adjustment
• 125

  Troubleshooting in Torque Control

• 2

  Table of Contents
• 5

  Safety Instructions

12

Chapter 1 INTRODUCTION

• 14

  Product Checking and Accessories
• 16

  Inverter Component Names
• 17

  About the Related Manuals

19

Chapter 2 INSTALLATION and WIRING

• 19

  Peripheral Devices
• 19

  Inverter and Peripheral Devices
• 21

  Peripheral Devices
• 22

  Removal and Reinstallation of the Operation Panel or the Front Covers
• 25

  Installation of the Inverter and Enclosure Design
• 25

  Inverter Installation Environment
• 27

  Amount of Heat Generated By the Inverter
• 28

  Cooling System Types for Inverter Enclosure
• 30

  Inverter Installation
• 31

  Protruding the Heat Sink Through a Panel
• 34

  Terminal Connection Diagrams
• 39

  Main Circuit Terminals
• 39

  Details On the Main Circuit Terminals of the Inverter
• 39

  Details On the Main Circuit Terminals of the Converter Unit (FR-CC2)
• 40

  Main Circuit Terminal Layout and Wiring to Power Supply and Motor
• 41

  Applicable Cables and Wiring Length
• 44

  Earthing (Grounding) Precautions
• 45

  Control Circuit
• 45

  Details On the Control Circuit Terminals of the Inverter
• 49

  Details On the Control Circuit Terminals of the Converter Unit (FR-CC2)
• 50

  Control Logic (Sink/Source) Change
• 53

  Wiring of Inverter Control Circuit
• 55

  Wiring Precautions
• 56

  When Using Separate Power Supplies for the Control Circuit and the Main Circuit
• 58

  When Supplying 24 V External Power to the Control Circuit
• 60

  Safety Stop Function
• 62

  Communication Connectors and Terminals
• 62

  PU Connector
• 63

  USB Connector
• 64

  Terminal Block
• 65

  Connection to a Motor with Encoder (Vector Control)
• 71

  Parameter Settings for a Motor with Encoder
• 72

  Connection of Stand-Alone Option Units
• 72

  Connection of the Brake Unit (FR-BU2)
• 73

  Connection of the High Power Factor Converter (FR-HC2)
• 75

  Connection of the Power Regeneration Converter (MT-RC)

77

Chapter 3 PRECAUTIONS for USE of the INVERTER

• 77

  3.1 Electro-Magnetic Interference (EMI) and Leakage Currents
• 77

  Leakage Currents and Countermeasures
• 79

  Techniques and Measures for Electromagnetic Compatibility (EMC)
• 82

  Converter Unit (FR-CC2) Built-In EMC Filter
• 83

  Power Supply Harmonics
• 83

  Harmonic Suppression Guidelines in Japan
• 86

  Installation of a Reactor
• 87

  Power Shutdown and Magnetic Contactor (MC)
• 89

  Countermeasures against Deterioration of the 400 V Class Motor Insulation
• 90

  Checklist before Starting Operation
• 93

  Failsafe System Which Uses the Inverter

7

Table of Contents

12

2 Installation And Wiring

• 13

  Peripheral Devices
• 16

  Removal and Reinstallation of the Front
• 19

  Installation of the Inverter
• 23

  Terminal Connection
• 27

  Main Circuit Terminals
• 34

  Control Circuit
• 47

  Operation Panel (FR-LU08-01)
• 50

  Communication Connectors and Terminals
• 54

  Connection of Motor with Encoder (Vector Control)
• 60

  Parameter Settings for a Motor with Encoder
• 63

  Connection of Stand-Alone Option Units
• 74

  Installing a Communication

76

3 Precautions For Use Of The Inverter

• 77

  Electro-Magnetic Interference (EMI) and Leakage Currents
• 83

  Power Supply Harmonics
• 86

  Installation of a Reactor
• 87

  Power-OFF and Magnetic Contactor (MC)
• 88

  Countermeasures against Deterioration of the 400 V Class Motor Insulation
• 89

  Checklist before Starting Operation
• 92

  Failsafe System Which Uses the Inverter
  • 126

    Measurement of Powers
  • 126

    Measurement of Voltages
  • 126

    Measurement of Currents
  • 126

    Measurement of Inverter Input Power Factor
  • 126

    Measurement of Converter Output Voltage (Across Terminals P and N)
  • 126

    Measurement of Inverter Output Frequency
  • 127

    Insulation Resistance Test Using Megger
  • 127

    Pressure Test
• 128

  Specifications
  • 129

    Inverter Rating
  • 130

    Common Specifications
  • 132

    Inverter Outline Dimension Drawings
• 136

  Appendix
  • 137

    Appendix 1 Differences and Compatibility with the FR-A840
  • 138

    Appendix 2 Instructions for Compliance with the EU Directives
  • 142

    Appendix 3 Instructions for UL and Cul
  • 144

    Appendix 4 Instructions for EAC
  • 145

    Appendix 5 Restricted Use of Hazardous Substances in Electronic and Electrical Products
  • 145

    Appendix 6 Referenced Standard (Requirement of Chinese Standardized Law)

2

Safety Instructions

• 4

  Table of Contents

8

1 Pre-Operation Instructions

• 8

  Unpacking and Product Confirmation
• 9

  Component Names
• 10

  Inverter Option Specifications
• 11

  CC-Link Version
  • 11

    CC-Link Ver. 1.10
  • 12

    CC-Link Ver.2

13

2 Installation

• 13

  Pre-Installation Instructions
• 13

  Installation Procedure
• 21

  Setting of the Terminating Resistor Selection Switch

22

3 Wiring

• 22

  Connecting the CC-Link Dedicated Cable
  • 22

    Fabricating the Connection Cable
  • 27

    Connection to the Connector
  • 28

    Unit Replacement While Online
• 30

  System Configuration Example
• 31

  Connection of Several Inverters

33

4 Inverter Setting

• 33

  Parameter List
• 35

  Operation Mode Setting
  • 35

    Operation Mode Switching and Communication Startup Mode (Pr.79, Pr.340)
• 38

  Operation at Communication Error Occurrence
  • 38

    Operation Selection at Communication Error Occurrence (Pr.500 to Pr.502, Pr.779)
  • 43

    Fault and Measures
• 44

  Inverter Reset
• 46

  CC-Link Function Setting
  • 46

    Station Number Setting (Pr.542)
  • 48

    Baud Rate Setting (Pr.543)
  • 48

    Frequency Command with Sign (Pr.541)

50

5 Function Overview

• 50

  Function Block Diagram
• 51

  Output from the Inverter to the Network
• 52

  Input to the Inverter from the Network

53

6 O Signal List

• 53

  CC-Link Extended Setting (Pr.544)
• 54

  I/O Signal List
  • 54

    I/O Signal When CC-Link Ver.1 One Station (FR-A5NC Compatible) Is Occupied (Pr.544 = 0)
  • 57

    I/O Signal When CC-Link Ver.1 One Station Is Occupied (Pr.544 = 1)
  • 58

    I/O Signal When CC-Link Ver.2 Double Setting Is Selected (Pr.544 = 12)
  • 59

    I/O Signal When CC-Link Ver.2 Quadruple Setting Is Selected (Pr.544 = 14)
  • 60

    I/O Signal When CC-Link Ver.2 Octuple Setting Is Selected (Pr.544 = 18)

62

7 Details of Input and Output Signals

• 62

  Details of Remote Input and Output Signals
  • 62

    Output Signals (Master Module to Inverter (FR-A8NC))
  • 65

    Input Signals (Inverter (FR-A8NC) to Master Module)
• 67

  Details of Remote Register
  • 67

    Remote Register (Master Module to Inverter (FR-A8NC))
  • 70

    Remote Register (Inverter (FR-A8NC) to Master Module)
  • 74

    Instruction Codes
  • 78

    Monitor Codes
• 79

  Torque Command / Torque Limit by CC-Link Communication

6

Table of Contents

12

2 Installation And Wiring

• 13

  Peripheral Devices
• 16

  Removal and Reinstallation of the Operation Panel and the
• 18

  Installation of the Inverter and Enclosure Design
• 26

  Terminal Connection Diagrams
• 30

  Main Circuit Terminals
• 35

  Control Circuit
• 49

  Communication Connectors and Terminals
• 53

  Connection of Stand-Alone Option Units
• 56

  Installing a Communication Option

58

3 Precautions For Use Of The Inverter

• 59

  Electro-Magnetic Interference (EMI) and Leakage Currents
• 66

  Power Supply Harmonics
• 69

  Installation of a Reactor
• 70

  Power-OFF and Magnetic Contactor (MC)
• 71

  Countermeasures against Deterioration of the 400 V Class Motor Insulation
• 72

  Checklist before Starting Operation
• 75

  Failsafe System Which Uses the Inverter

78

4 Protective Functions

• 79

  Inverter Fault and Alarm Indications
• 79

  Reset Method for the Protective Functions
• 80

  Check and Clear of the Faults History
• 82

  List of Fault Displays
  • 94

    Use of CT and Transducer
  • 94

    Example of Measuring Converter Unit (FR-CC2) Input Power Factor
  • 94

    Measurement of Converter Output Voltage (Across Terminals P and N)
  • 95

    Measurement of Inverter Output Frequency
  • 95

    Insulation Resistance Test Using Megger
  • 95

    Pressure Test
• 96

  Specifications
  • 97

    Inverter Rating
  • 98

    Common Specifications
  • 100

    Outline Dimension Drawings

102

Appendix

• 103

  Appendix 1 for Customers Replacing the Conventional Model with this Inverter
• 105

  Appendix 2 Comparison with FR-F840
• 106

  Appendix 3 Instructions for Compliance with the EU Directives
• 108

  Appendix 4 Instructions for UL and Cul
• 109

  Appendix 5 Instructions for EAC
• 110

  Appendix 6 Restricted Use of Hazardous Substances in Electronic and Electrical Products

2

Safety Instructions

• 4

  Table of Contents

7

1 Pre-Operation Instructions

• 7

  Unpacking and Product Confirmation
• 9

  Component Names
• 10

  Specifications
  • 10

    Inverter Option Specifications
  • 10

    Communication Specifications

11

2 Installation

• 11

  Pre-Installation Instructions
• 11

  Installation Procedure
• 19

  Node Address Switch Setting

20

3 Wiring

• 20

  Terminals
• 21

  Wiring

24

4 Inverter Setting

• 24

  Parameter List
• 25

  Operation Mode Setting
  • 25

    Operation Mode Switching and Communication Startup Mode (Pr.79, Pr.340)
• 28

  Operation at Communication Error Occurrence
  • 28

    Operation Selection at Communication Error Occurrence (Pr.500 to Pr.502, Pr.779)
  • 33

    Fault and Measures
• 34

  Inverter Reset

36

5 Functions

• 36

  Output from the Inverter to the Network
• 37

  Input to the Inverter from the Network

38

6 Profibus Device Data

• 38

  Device Data (GSD File)
• 42

  Slave User Parameter

43

7 Ppo Type Support Specification

• 43

  PROFIBUS Profiles
• 44

  ID Definitions
• 45

  Buffer Memory Configuration
• 46

  Buffer Memory Details
• 52

  Outline of PNU
• 53

  Profibus Pnu
  • 53

    Real-Time Monitor
  • 53

    Parameter Clear
  • 54

    Operation Mode Read/Write
  • 54

    Set Frequency Read
  • 54

    Terminal Input Read
  • 54

    Inverter Reset
  • 55

    Node Address Read
  • 55

    Fault History Read
  • 59

    PNU List Read
• 60

  Standard Parameters
• 62

  PROFIBUS-DP Communication Function Setting
  • 62

    Torque Command / Torque Limit Via PROFIBUS Communication (Pr.804)
  • 63

    Frequency Command with Sign (Pr.541)

64

8 Ppo Type Non-Support Specification

• 64

  PROFIBUS Profiles
• 65

  ID Definitions
• 66

  Buffer Memory Configuration
• 67

  Buffer Memory Details
• 71

  Outline of PNU
• 71

  PROFIBUS PNU (Module Type A5NP)
  • 71

    Real-Time Monitor Area (IND = H0000 (IND = H00, PP = H00))
  • 72

    System Environment Variable (Sev) Area (IND = H01PP (IND = H01, PP = H00, H01))
• 75

  Standard Parameters
  • 75

    Normal Parameter Area (IND = H0200 (IND = H02, PP = H00))
  • 76

    Pr.900 to Calibration Parameter (Frequency) Area (IND = H0300 (IND = H03, PP = H00))
  • 77

    Pr.900 to Calibration Parameter (%) Area (IND = H0400 (IND = H04, PP = H00))

• 2

  Table of Contents
• 4

  Safety Instructions

11

Chapter 1 Introduction

• 12

  Product Checking and Accessories
• 14

  Component Names
• 18

  Operation Steps
• 20

  Related Manuals

23

Chapter 2 Installation and Wiring

• 23

  Peripheral Devices
• 23

  Inverter and Peripheral Devices
• 25

  Peripheral Devices
• 26

  Removal and Reinstallation of the
• 28

  Installation of the Inverter and Enclosure Design
• 28

  Inverter Installation Environment
• 30

  Amount of Heat Generated by the Inverter
• 30

  Cooling System Types for Inverter Enclosure
• 31

  Inverter Installation
• 34

  Terminal Connection Diagrams
• 40

  Main Circuit Terminals
• 40

  Details on the Main Circuit Terminals
• 40

  Main Circuit Terminal Layout and Wiring to Power Supply and Motor
• 41

  Applicable Cables and Wiring Length
• 44

  Earthing (Grounding) Precautions
• 45

  Control Circuit
• 45

  Details on the Control Circuit Terminals (Standard Model)
• 48

  Details on the Control Circuit Terminals (Ethernet Model)
• 50

  Details on the Control Circuit Terminals (Safety Communication Model)
• 51

  Control Logic (Sink/Source) Change (Standard Model / Ethernet Model)
• 53

  Wiring of Control Circuit
• 57

  Wiring Precautions
• 57

  Safety Stop Function (Standard Model / Ethernet Model)
• 60

  Safety Communication Function (Safety Communication Model)
• 62

  Communication Connectors and Terminals
• 62

  PU Connector (Standard Model)
• 63

  Ethernet Connector (Ethernet Model / Safety Communication Model)
• 65

  USB Connector
• 65

  Connection of Stand-Alone Option Units
• 66

  Connection of the Brake Resistor
• 66

  Connection of the DC Reactor

69

Chapter 3 Precautions for Use of the Inverter

• 69

  Electro-Magnetic Interference (EMI) and Leakage Currents
• 69

  Leakage Currents and Countermeasures
• 70

  Techniques and Measures for Electromagnetic Compatibility (EMC)
• 73

  Power Supply Harmonics
• 74

  Installation of a Reactor
• 75

  Power Shutdown and Magnetic Contactor (MC)
• 77

  3.5 Countermeasures against Deterioration of the 600 V Class Motor Insulation
• 78

  Checklist before Starting Operation
• 81

  Failsafe System Which Uses the Inverter

7

Specifications 83

• 7

  Table of Contents

12

Installation and Wiring

• 13

  Peripheral Devices
• 16

  Covers
• 16

  Removal and Reinstallation of the Front
• 18

  Installation of the Inverter and Enclosure Design
• 26

  Terminal Connection Diagrams
• 28

  Main Circuit Terminals
• 33

  Control Circuit
• 45

  Communication Connectors and Terminals
• 49

  Connection of Motor with Encoder
  • 49

    Control)

56

Precautions for Use of the Inverter

• 57

  Electro-Magnetic Interference (EMI) and Leakage Currents
• 60

  Installation of a Reactor
• 60

  Power Supply Harmonics
• 61

  Power-OFF and Magnetic Contactor (MC)
• 62

  Precautions against Deterioration of the 600 V Class Motor Insulation
• 63

  Checklist before Starting Operation
• 65

  Failsafe System Which Uses the Inverter
• 84

  Specifications
  • 85

    Inverter Rating
  • 86

    Common Specifications
  • 88

    Outline Dimension Drawings Inverter Outline Dimension Drawings

90

Appendix

• 91

  Appendix 1 for Customers Replacing the Conventional Model with this Inverter
• 93

  Appendix 2 Comparison with FR-A860
• 94

  Appendix 3 Instructions for UL and Cul
• 96

  Appendix 4 Restricted Use of Hazardous Substances in Electronic and Electrical Products

12

2 Installation And Wiring

• 12

  Table of Contents
• 13

  Peripheral Devices
• 16

  Removal and Reinstallation of the Front
• 16

  Covers
• 18

  Installation of the Inverter and Enclosure Design
• 26

  Terminal Connection Diagrams
• 28

  Main Circuit Terminals
• 33

  Control Circuit
• 45

  Communication Connectors and Terminals

48

3 Precautions For Use Of The Inverter

• 49

  Electro-Magnetic Interference (EMI) and Leakage Currents
• 52

  Installation of a Reactor
• 52

  Power Supply Harmonics
• 53

  Power-OFF and Magnetic Contactor (MC)
• 54

  Precautions against Deterioration of the 600 V Class Motor Insulation
• 55

  Checklist before Starting Operation
• 58

  Failsafe System Which Uses the Inverter

• 2

  Table of Contents

4

Chapter 1 INTRODUCTION

• 5

  Compliance with the EU Machinery Directive - Safety Sub-Functions
• 9

  Related Manuals

10

Chapter 2 Installation and Wiring

14

Chapter 3 Safety Parameters

• 14

  Safety Parameter Setting Method
• 15

  List of Safety Parameters

17

Chapter 4 I/O Signals for Safety Sub-Functions

• 17

  I/O Signal List
• 19

  Input Terminals
• 21

  Output Terminals

22

Chapter 5 Safety Sub-Functions

• 22

  STO Function
• 23

  SS1 Function
• 24

  SLS Function
• 27

  SSM Function
• 29

  SBC Function

34

Chapter 6 Safety Communication Functions

• 34

  CC-Link IE TSN Safety Communication Functions
• 34

  Overview
• 35

  Setting Procedure for CC-Link IE TSN Safety Communication Functions
• 38

  Safety Remote I/O
• 39

  Profisafe
• 39

  Overview
• 40

  Setting Procedure for Profisafe
• 41

  Data Exchange
• 44

  CIP Safety
• 44

  Overview
• 46

  Setting Procedure of CIP Safety
• 48

  Object Map
• 52

  Restrictions and Precautions

53

Chapter 7 Protective Functions

57

Chapter 8 Safety Specifications of FR-E800-SCE