Summary of Contents for Mitsubishi Electric 800 Series
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PRE-OPERATION INSTRUCTIONS INVERTER Plug-in option INSTALLATION FR-A8NP E KIT WIRING INSTRUCTION MANUAL INVERTER SETTING PROFIBUS-DP FUNCTIONS communication function PROFIBUS DEVICE DATA PPO TYPE SUPPORT SPECIFICATION PPO TYPE NON-SUPPORT SPECIFICATION TROUBLESHOOTING...
Safety instructions Thank you for choosing this Mitsubishi Electric inverter plug-in option. This Instruction Manual provides handling information and precautions for use of this product. Incorrect handling might cause an unexpected fault. Before using this product, read all relevant instruction manuals carefully to ensure proper use.
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Additional instructions The following instructions must be also followed. If this product is handled incorrectly, it may cause unexpected fault, an injury, or an electric shock. CAUTION Transportation and installation Do not install or operate this product if it is damaged or has parts missing. ...
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5 FUNCTIONS Output from the inverter to the network........................35 Input to the inverter from the network.........................36 6 PROFIBUS DEVICE DATA Device data (GSD file) ..............................37 Slave user parameter ..............................41 7 PPO TYPE SUPPORT SPECIFICATION PROFIBUS profiles ................................42 ID definitions ..................................43 Buffer memory configuration ............................44 Buffer memory details..............................45 Outline of PNU ................................51...
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8 PPO TYPE NON-SUPPORT SPECIFICATION PROFIBUS profiles ................................63 ID definitions ..................................64 Buffer memory configuration ............................65 Buffer memory details..............................66 Outline of PNU ................................70 PROFIBUS PNU (module type A5NP) ..........................70 8.6.1 Real-time monitor area (IND = H0000 (IND = H00, PP = H00)) ..................70 8.6.2 System environment variable (sev) area (IND = H01PP (IND = H01, PP = H00, H01)) .............
PRE-OPERATION INSTRUCTIONS Unpacking and product confirmation Take the plug-in option out of the package, check the product name, and confirm that the product is as you ordered and intact. This product is a plug-in option for the FR-E800 series inverter. ...
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SERIAL number check The FR-A8NP can be used for the inverter models listed below with the following SERIAL number or later. Check the SERIAL number indicated on the inverter rating plate or package. Rating plate example □□ ○○ ○ ○○○○○○ Symbol Year Month Control number SERIAL SERIAL...
Component names Front view Pin assignment Rear view SW1 X16 Symbol Name Description Refer to page Mounting hole Fixes the option to the inverter with screws, or installs spacers. Terminal block Connect the communication cable. ON/OFF indicator of the LED indicates inverter operation status. OFF: Inverter power OFF ...
Specifications 1.3.1 Inverter option specifications Item Description Type Inverter plug-in option type Number of nodes occupied One inverter occupies one node. Connection cable Cable which supports 12.0 Mbps communication (EIA-485 (RS-485) standard) 1.3.2 Communication specifications Wiring length Communication speed 1200 m or less 9600 bps, 19.2 Kbps, 93.75 Kbps 600 m or less 187.5 Kbps...
INSTALLATION Pre-installation instructions Check that the inverter's input power and the control circuit power are both OFF. CAUTION • Do not install or remove this product while the inverter power is ON. Doing so may damage the inverter or this product. •...
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For the FR-E820-0175(3.7K) or lower, FR-E840-0170(7.5K) or lower, and FR-E860-0120(7.5K) or lower Remove the inverter front cover. (Refer to the FR-E800 Instruction Manual (Connection) for instructions to remove the cover.) Use a nipper or the like to cut off the bottom of the front cover for plug-in option. Ensure no burr is left.
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Remove the body screws of the inverter, then install the hexagon spacers to the inverter (tightening torque 0.33 to 0.40 N·m). Fit the junction connector, which has been connected to the plug-in option, to the guide of the option connector on the inverter, and insert the junction connector as far as it goes.
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For the FR-E820-0240(5.5K) or higher Remove the upper front cover and the lower front cover from the inverter. (Refer to the FR-E800 Instruction Manual (Connection) for instructions to remove the covers.) Use a nipper or the like to cut off the dummy cover of the lower front cover in order to install the option small cover. Upper front cover Dummy cover Ensure no burr is left.
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Remove the body screws of the inverter, then install the hexagon spacers to the inverter (tightening torque 0.33 to 0.40 N·m). Fit the junction connector, which has been connected to the plug-in option, to the guide of the option connector on the inverter, and insert the junction connector as far as it goes.
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Install the lower front cover to the inverter. 6. Plug-in option 7. Mounting 5. Hexagon spacer screw 10. Front cover for plug-in option 4. Junction connector 9. Recessed neck screw 7. Mounting screw 4. Straight spacer 10. Option small cover 11.
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Insertion positions for screws and spacers Mounting screw Straight spacer Connector L-shaped spacer Mounting screw Insertion positions for screws and spacers INSTALLATION...
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NOTE • When the junction connector is installed to the plug-in option, the option is fixed with the hooks of the connector. The junction connector cannot be removed from the plug-in option. • When removing the front cover for plug-in option from the inverter, note that the recessed neck screw cannot be removed from the front cover for plug-in option.
Node address switch setting Set the node address between "H00" and "H7D" using the node address switches on the FR-A8NP board. (Refer to page The setting is applied at the next power-ON. Set the arrow ( ) of the corresponding switches to a number or an alphabet to set a desired address. ...
Wiring Use the network connection cable which supports 12.0 Mbps communication. Strip off the sheath of the PROFIBUS communication dedicated cable and wind wires and shield cables to use. Strip off the sheath for the below length. If the length of the sheath peeled is too long, a short circuit may occur with neighboring wires.
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NOTE Ferrule terminal commercially available (as of December 2019. The product may be changed without notice.) Ferrule terminal model Terminal Crimping tool Manufacturer Wire size (mm screw size name with insulation sleeve without insulation sleeve AI 0,34-6TQ A 0,34-7 Phoenix Contact CRIMPFOX 6 Co., Ltd.
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Terminating resistor Connect terminating resistors to the both ends of a network if the both ends are FR-A8NP-mounted inverters. Connection example Inverter Inverter Master station PLC etc. Terminating resistor Terminating resistor Power Power Motor Motor supply supply PROFIBUS communication cable R1=390: 2% 1/4W R2=220:...
INVERTER SETTING Parameter list The following parameters are used for the communication option (FR-A8NP). Set the values according to need. Minimum setting Initial Refer to Pr. group Name Setting range increments value page D000 Operation mode selection 0 to 4, 6, 7 D010 Communication operation command source 0, 1...
Operation mode setting 4.2.1 Operation mode switching and communication startup mode (Pr.79, Pr.340) Operation mode switching conditions Check the following before switching the operation mode. • The inverter is at a stop. • Both the STF and STR signals are off. •...
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Operation mode at power ON or Pr.340 setting Pr.79 setting Operation mode switchover power restoration Switching among the External, PU, and NET operation mode 0 (initial value) External operation mode *1*3 is enabled. PU operation mode PU operation mode fixed Switching between the External and Net operation mode is External operation mode enabled.
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Operation mode at power ON or Pr.340 setting Pr.79 setting Operation mode switchover power restoration Switching between the PU and NET operation mode is NET operation mode *2*3 enabled. PU operation mode Same as when Pr.340 = "0" NET operation mode NET operation mode fixed 3, 4 External/PU combined operation mode...
Operation at communication error occurrence 4.3.1 Operation selection at communication error occurrence (Pr.500 to Pr.502, Pr.779) You can select operations at communication error occurrences by setting Pr.500 to Pr.502, Pr.779 under network operation. Waiting time for the communication line error output after a communication error Waiting time for the communication error output after a communication line error occurrence can be set.
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Displaying and clearing the communication error count The cumulative count of communication error occurrences can be displayed. Write "0" to clear this cumulative count. Minimum setting Name Setting range Initial value increments Communication error occurrence count display Normal Error Normal Error Count timing depending on...
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About setting • Operation at an error occurrence Fault description Pr.502 setting Operation Indication Fault output Communication line Continued Normal Not output Output shutoff "E. 1" Provided Output to decelerate and stop 1, 2 "E. 1" after stop Provided after stop Communication option the motor Operation continued at the set...
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• Operation at error removal Fault description Pr.502 setting Operation Indication Fault output Output stop status continues. "E.OP1" kept Kept provided Communication line Restart Normal Not output Normal Output stop status continues. "E. 1" kept Kept provided 1, 2 Communication option itself Operation continued at the set "CF"...
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CAUTION • When Pr.502 = "6", operation continues even if a communication option fault (E.OP1) or an option fault (E.1) is displayed. When setting "6" in Pr.502, provide a safety stop countermeasure other than via communication. For example, input a signal through an external terminal (RES, MRS, or X92) or press the PU stop on the operation panel.
4.3.2 Fault and measures Inverter operation in each operation mode at error occurrences Operation mode Location Status External operation PU operation Network operation Inverter operation Output shutoff Output shutoff Output shutoff Inverter Data communication Continued Continued Continued Inverter operation Continued Continued Output shutoff...
Inverter reset Operation conditions of inverter reset Which resetting method is allowed or not allowed in each operation mode is described below. Operation mode Resetting method Network External PU operation operation operation Allowed Disallowed Disallowed Inverter reset (Refer to page 53.) Reset from the...
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Error reset operation selection at inverter fault An error reset command from communication option can be invalid in the External operation mode or PU operation mode. An error reset command from the network is requested by STW (bit 7) (PPO type 1 to 5). (Refer to page 47.) Initial...
FUNCTIONS Output from the inverter to the network Main items to be output from the inverter (FR-A8NP) to the network and their descriptions are explained below. Refer to page PPO type PPO type non- Item Description support support specification specification Inverter monitor Monitor various items such as inverter output frequency and output current.
Input to the inverter from the network Main items which can be commanded from the network to the inverter and their descriptions are explained below. Refer to page PPO type PPO type non- Item Description support support specifications specifications Frequency setting Set the running frequency of the inverter.
A GSD file is required to connect the inverter (FR-A8NP) to the PROFIBUS network and use PROFIBUS configuration software. The GSD file contains information on the communication setting of the inverter (FR-A8NP). GSD file can be downloaded from the web site. Mitsubishi Electric FA Global website www.MitsubishiElectric.co.jp/fa The download is free.
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• Details of the GSD file Parameter Value Description #Profibus_DP File header GSD_Revision ID version of GSD file Vendor_Name "Mitsubishi Electric" Manufacturer name Model_Name "FR-A8NP" Product name Revision Product version Ident_Number H0EA8 Device number Protocol_Ident PROFIBUS-DP is 0 fixed.
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Parameter Value Description MaxTsdr_3M Longest time 50 bit times at communication speed 3.0 Mbps MaxTsdr_6M Longest time 100 bit times at communication speed 6.0 Mbps MaxTsdr_12M Longest time 200 bit times at communication speed 12.0 Mbps Redundancy Redundancy not supported. Repeater_Ctrl_Sig Installed as TTL level via RTS signal from module.
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Parameter Value Description Ext_User_Prm_Data_Const(0) Initial value of user parameter's 1 byte Ext_User_Prm_Data_Const(1) Initial value of user parameter's 2 byte Byte swapping selection 1 is used on text base in user parameter's 2 Ext_User_Prm_Data_Ref(1) byte. Module "PPO type 1" HF3, HF1 PPO type 1 selection EndModule Module...
Slave user parameter By changing the slave user parameter value, you can use the byte swapping function (byte inversion function). Setting "1" at Address H1 (Bit 0) enable the byte swapping function. Since "" is an unused bit, set "0". Address Functions For manufacturer setting (Always set "1".)
PPO TYPE SUPPORT SPECIFICATION PROFIBUS profiles The option unit operates as a "slave of the PROFIBUS DP master" or a "controller equivalent to PROFIBUS DP master class 1 on an RS-485 network". The PROFIBUS profile (data buffer) can be selected from among six different types, "PPO type1" to "PPO type5", and "A5NP". (For the module type "A5NP"...
ID definitions Definition PNU number (PNU) and task or response Id (AK) Sub-Index number and Ext-Index number (Refer to page 45.) Set 0 since high bits (Bits 16 to 31) are not used. Low bits (Bits 0 to 15): Parameter value STW: Control Word (command request) STW/ZSW ZSW: Status Word (command response)
Buffer memory details The following indicates the buffer memory details of the PROFIBUS profiles. PKW Name Definition 0 to 10 PNU number Not used (0 is set) [Command request] 0: No task 1: Parameter value is requested (read request) 2: Parameter value (word) is changed (write request) 6: Parameter value (array) is requested (read request) 7: Parameter value (array word) is changed (write request)
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Name Definition PNU read value/write value When command response AK ="7" (command execution error), PWE definition is as follows. 0: Invalid PNU 1: Parameter value unchangeable (This error also occurs when Pr.77 = "1") 2: Outside setting range 0 to 15 3: Invalid Sub-Index number 4: Without array 11: No parameter change right...
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PZD Name Definition 0 to 2 Not used (1 is set) Control enable 0: Inverter output shutoff, 1: Inverter output shutoff is cancelled 4 to 6 Not used (1 is set) [At inverter error] 0: No action Fault reset 1: Fault reset (Reset).
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Name Definition 0 to 2 Not used (1 is returned) 0: Inverter normal Fault 1: Inverter alarm occurrence 4, 5 Not used (1 is returned) Power-on inhibit 0 is returned 0: Command execution normal Alarm 1: Command execution error ...
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Name Definition Terminal RH function High speed operation command Terminal RM function Middle-speed operation command Terminal RL function Low-speed operation command JOG2 signal 0: OFF, 1: ON (JOG operation selection 2) AU signal 0: OFF, 1: ON (Terminal 4 input selection) ...
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NOTE Only when the contents of the command request (request for changing the inverter setting: PKW, HSW, STW/ECW) from the master changed, the inverter processes the request. If the contents of the command request are identical with those of the last request, the inverter does not process the request.
Outline of PNU You can use the PNU to make inverter settings from the network. The data used with the network is denoted PNU (P) to differentiate it from the parameter (Pr.) of the inverter. This chapter explains the module type "PPO type 1" to "PPO type 5". NOTE •...
PROFIBUS PNU 7.6.1 Real-time monitor Different inverter data can be monitored using the master. The data type for each monitor item is AUs16. The PNU number for the real-time monitor is 1. The monitor item and the sub-index number are the same as those of the RS-485 communication dedicated monitor (monitor code 1) of the inverter.
7.6.3 Operation mode read/write Read/write of the operation mode can be performed from the master. Item Data definition Data type External operation mode: H10 Operation mode read/write PU operation mode: H11 (For writing, when "6" is set in Pr.79) Us16 Network operation mode: H14 7.6.4 Set frequency read...
7.6.7 Node address read The node address of the inverter can be read. Item Data definition Data type P918 Node address read The node address settings of the inverter are read. Us16 7.6.8 Fault history read • Fault records of past eight faults occurred in the inverter can be read. (For the data codes or details of fault records, refer to the FR-E800 Instruction Manual (Maintenance).) Item Data definition...
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• Energization time (fault monitor) for past eight alarms at the inverter alarm occurrence can be read. Item Data definition Data type P948.1 Energization time P948.1 to P948.8 Latest fault monitor energization time AUs16 P948.2 to P948.8 All 0 P948.9 Energization time Energization time of second fault P948.9 to P948.16...
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• Output frequency, output current and output voltage for past eight alarms at the inverter alarm occurrence can be read. Item Data definition Data type P949.1 Output frequency P949.2 Output current Latest fault monitor frequency, current, P949.1 to P949.8 AUs16 and voltage P949.3 Output voltage...
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Item Data definition Data type P949.49 Output frequency P949.50 Output current Seventh fault monitor frequency, P949.49 to P949.56 AUs16 current, and voltage in past P949.51 Output voltage P949.52 to P949.56 All 0 P949.57 Output frequency P949.58 Output current Eighth fault monitor frequency, current, P949.57 to P949.64 AUs16 and voltage in past...
7.6.9 PNU list read The usable PNU numbers can be read. Item Data definition Data type P980.1 to 116 P981.1 to 116 P982.1 to 116 P983.1 to 116 P984.1 to 116 PNU list read Usable PNU numbers are read in sorted status. AUs16 P985.1 to 116 P986.1 to 116...
Standard parameters You can use the PNU to make parameter settings from the network. The table below lists PNU numbers corresponding to parameter numbers. Standard parameter examples are introduced below. Refer to the examples and make parameter settings. For the parameter details, refer to the FR-E800 Instruction Manual (Function). Representation of the PNU for standard parameters (Example: Pr.902) P1902.1 Sub-Index Number...
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NOTE • Write to Pr.77 and Pr.79 is not allowed from the network with FR-A8NP. (Read is allowed.) • To read or write parameter of Pr.1000 or later, set Bit 0 of the ext-index number (extended parameter access) = "1". (Refer page 45.) The following parameters require the sub-index number for the PNU.
PROFIBUS-DP communication function setting 7.8.1 Torque command / torque limit via PROFIBUS communication (Pr.804) Setting Pr.804 Torque command source selection = "3 or 5" enables torque command / torque limit via PROFIBUS communication under torque control by Real sensorless vector control or under speed control. Torque limit Initial Setting...
7.8.2 Frequency command with sign (Pr.541) By adding a sign to the frequency command value or the speed limit value, the start command (forward/reverse rotation) can be inverted to start operation. Select whether or not to use a sign for the frequency command value / speed limit value. Name Initial value Setting range...
PPO TYPE NON-SUPPORT SPECIFICATION PROFIBUS profiles The option unit operates as a "slave of the PROFIBUS DP master" or a "controller equivalent to PROFIBUS DP master class 1 on an RS-485 network". The PROFIBUS profile (data buffer) can be selected from among six different types, "PPO type 1" to "PPO type 5", and "A5NP".
ID definitions Definition PNU number (PNU) and task or response Id (AK) Index number (Refer to page Set 0 since high bits (Bits 16 to 31) are not used. 66.) Lower (Bits 0 to 15): Parameter value Bits 0 to 7: Inverter status (Command response) (Refer to page Bits 8 to 14: Command count (command request/response)
Buffer memory details The following indicates the buffer memory details of the PROFIBUS profiles. PKW Name Definition 0 to 10 PNU number (Together, the PNU and the IND define which data word is being accessed.) Not used (0 is set) [Command request] 0: No task 1: Parameter value is requested (read request)
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Name Definition PNU read value/write value When command response AK = "7" (command execution error), PWE definition is as follows. [Error definition] H0: Without error H1: Unsupported task (includes writing) 0 to 15 H2: Invalid parameter index (IND) H3: Invalid PNU H6: Invalid page index (PP) H41: Mode error H42: Instruction code error...
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PZD Name Definition 0: OFF • For master-to-slave messages (command request), bits 0 to 7 signal 1: ON (inverter running) are not used and must be set to 0. The bit-wise data here do not reflect Pr.190 to Pr.196 (Output terminal function 0: OFF selection).
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NOTE Only when the contents of the command request (request for changing the inverter setting: PKW) from the master changed, the inverter processes the request. If the contents of the command request are identical with those of the last request, the inverter does not process the request.
Outline of PNU You can use the PNU to make inverter settings from the network. The data used with the network is denoted PNU (P) to differentiate it from the parameter (Pr.) of the inverter. This chapter explains the module type "A5NP". NOTE •...
8.6.2 System environment variable (sev) area (IND = H01PP (IND = H01, PP = H00, H01)) SEV Interface (IND = H01, PP = H00, SEV_I, Block I) Parameter clear Inverter reset and parameter clear can be performed from the master. Item Data definition H0100...
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Inverter status/operation command The inverter status can be monitored and operation command can be given from the master. Item Inverter status For details, refer to ZSW on page Run command Bit 0: Not used (0 is set) Bit 1: STF signal (Forward rotation command) Bit 2: STR signal (Reverse rotation command) Bit 3: Terminal RH (High-speed operation command Bit 4: Terminal RM (Middle-speed operation command...
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Set frequency read/write The frequency set to the inverter can be read/written from the master. Item Data definition H0100 Set frequency (RAM) is read or written. Set frequency (RAM) *1*2 H0100 Write set frequency to EEPROM. Set frequency (EEPROM) Writing to PNU = HD or PNU = HE can be read out from PNU = HD.
Standard parameters 8.7.1 Normal parameter area (IND = H0200 (IND = H02, PP = H00)) You can use the PNU to make parameter settings from the network. The table below lists PNU numbers corresponding to parameter numbers. Standard parameter examples are introduced below. Refer to the examples and make parameter settings. For the parameter details, refer to the FR-E800 Instruction Manual (Function).
8.7.2 Pr.900 to calibration parameter (frequency) area (IND = H0300 (IND = H03, PP = H00)) The following parameters can be set with IND = H0300. For the parameter details, refer to the FR-E800 Instruction Manual (Function). Name H0300 C0 (900) FM terminal calibration [E800-1] H0300 C1 (901)
8.7.3 Pr.900 to calibration parameter (%) area (IND = H0400 (IND = H04, PP = H00)) The following parameters can be set with IND = H0400. For the parameter details, refer to the FR-E800 Instruction Manual (Function). Name H0400 C3 (902) Terminal 2 frequency setting bias H0400 C4 (903)
TROUBLESHOOTING When a fault occurs where the inverter trips itself and the option unit, check the inverter's operation panel, the LED on the option unit, and the following checkpoints to identify the cause, then take appropriate countermeasures. If the fault does not correspond to any of the following faults or if you have any other problem, please contact your sales representative.
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Operation LED on panel display Possible cause Checkpoint / troubleshooting FR-A8NP on the inverter The inverter is affected by the other Check if any network error has occurred in the other network is nodes. nodes. unstable. No master is present in the network, or the master Check the connection and the operation of the 0.00 is not properly operating.
CE marking. • The authorized representative in the EU The authorized representative in the EU is shown below. Name: Mitsubishi Electric Europe B.V. Address: Mitsubishi-Electric-Platz 1, 40882 Ratingen, Germany EMC Directive We declare that this product conforms with the EMC Directive when installed in a compatible inverter, and affix the CE marking on the packaging plate.
Year, and the Month is indicated by 1 to 9, X (October), Y (November), or Z (December). • Authorized sales representative (importer) in the CU area The authorized sales representative (importer) in the CU area is shown below. Name: Mitsubishi Electric (Russia) LLC Address: 52, bld 1 Kosmodamianskaya Nab 115054, Moscow, Russia Phone: +7 (495) 721-2070...
Appendix 3 Restricted Use of Hazardous Substances in Electronic and Electrical Products The mark of restricted use of hazardous substances in electronic and electrical products is applied to the product as follows based on the “Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products”...
Appendix 4 Referenced Standard (Requirement of Chinese standardized law) This Product is designed and manufactured accordance with following Chinese standards. EMC: GB/T 12668.3 APPENDIX...
REVISIONS *The manual number is given on the bottom left of the back cover. Revision Date *Manual Number Revision Apr. 2020 IB(NA)-0600929ENG-A First edition IB(NA)-0600929ENG-A...
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INVERTER HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN IB(NA)-0600929ENG-A(2004) MEE Printed in Japan Specifications subject to change without notice.