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Mitsubishi Electric 800 Series Instruction Manual

Inverter plug-in option
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INVERTER
Plug-in option
FR-A8AY
INSTRUCTION MANUAL
Analog output function
Digital output function
PRE-OPERATION INSTRUCTIONS
INSTALLATION
PARAMETER LIST
ANALOG OUTPUT
DIGITAL OUTPUT
1
2
3
4
5

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Summary of Contents for Mitsubishi Electric 800 Series

  • Page 1 INVERTER PRE-OPERATION INSTRUCTIONS Plug-in option INSTALLATION FR-A8AY PARAMETER LIST INSTRUCTION MANUAL ANALOG OUTPUT Analog output function DIGITAL OUTPUT Digital output function...

  • Page 2: Safety Instructions

    Safety instructions Thank you for choosing this Mitsubishi Electric inverter plug-in option. This Instruction Manual provides handling information and precautions for use of this product. Incorrect handling might cause an unexpected fault. Before using this product, read this Instruction Manual carefully to ensure proper use.
  • Page 3  Injury prevention CAUTION  The voltage applied to each terminal must be as specified in the Instruction Manual. Otherwise an explosion or damage may occur.  The cables must be connected to the correct terminals. Otherwise an explosion or damage may occur. ...
  • Page 4 CAUTION Usage  As all parameters return to their initial values after Parameter clear or All parameter clear is performed, the parameters must be set again as required before the operation is started.  To avoid damage to this product due to static electricity, static electricity in your body must be discharged before you touch this product. Maintenance, inspection and parts replacement ...

  • Page 5: Table Of Contents

    — CONTENTS — Safety instructions PRE-OPERATION INSTRUCTIONS Unpacking and checking the product..........................7 1.1.1 Product confirmation ................................7 Component names ................................8 Specifications ..................................9 INSTALLATION Pre-installation instructions ............................10 Installation procedure ..............................11 Wiring....................................15 PARAMETER LIST ANALOG OUTPUT Connection diagram ..............................21 Terminals..................................22 Extended analog output function parameter list ......................23 Adjustment procedure ..............................24 4.4.1 Analog output signal voltage/current switchover (Pr.309) setting ..................
  • Page 6 DIGITAL OUTPUT Terminals..................................32 Digital output function parameter list..........................33 Parameter setting ................................33 APPENDIX Appendix 1 Instructions for compliance with the EU Directives ..................35 Appendix 2 Instructions for EAC ............................36 Appendix 3 Restricted Use of Hazardous Substances in Electronic and Electrical Products ........37 Appendix 4 Referenced Standard (Requirement of Chinese standardized law) ............38 Appendix 5...

  • Page 7: Pre-Operation Instructions

    PRE-OPERATION INSTRUCTIONS Unpacking and checking the product Take the plug-in option out of the package, check the product name, and confirm that the product is as you ordered and intact. This product is a plug-in option made for the FR-A800/F800 series. 1.1.1 Product confirmation Check the enclosed items.

  • Page 8: Component Names

    Component names Rear view Front view Refer to Symbol Name Description page Mounting hole Used to fix this product to the inverter by inserting a mounting screw or a spacer. Used to connect the device to input signals to the inverter, and the device to Terminal block receive the signal from the inverter.

  • Page 9: Specifications

    Specifications  Analog output Item Voltage output Current output Output signal 0 to ±10 VDC max (across terminals AM0 to AMC) 0 to 20 mADC (across terminals AM1 to AMC) 10 A Output resolution 3 mV DC voltmeter DC ammeter Full-scale 20 mA (internal impedance: 300 ...

  • Page 10: Installation

    INSTALLATION Pre-installation instructions Check that the inverter's input power and the control circuit power are both OFF. CAUTION • Do not install or remove the plug-in option while the input power is ON. Doing so may damage the inverter or plug-in option. •...

  • Page 11: Installation Procedure

    Installation procedure Remove the inverter front cover. (Refer to Chapter 2 of the Instruction Manual (Detailed) of the inverter instructions for removing the front cover.) Insert two spacers into the mounting holes that will not be used for mounting screws (see the diagrams on page 12 identify the holes).
  • Page 12  Insertion positions of screws and spacers (RS-485 model) Spacer Mounting screw Connector 3 Spacer Mounting screw Spacer Spacer Connector 2 Connector 1 Spacer Spacer Mounting screw Mounting screw INSTALLATION...
  • Page 13  Insertion positions of screws and spacers (Ethernet model) Spacer Mounting screw Connector 3 Spacer Mounting screw Spacer The option connector 2 cannot be used because the Ethernet board is installed in the initial status. The Ethernet board must be removed Connector 2 Connector 1 to install a plug-in option to the option connector 2.
  • Page 14 NOTE • When installing/removing the plug-in option, hold the sides of the option. Do not press on the parts on the option circuit board. Stress applied to the parts by pressing, etc. may cause a failure. • Be careful not to drop mounting screws during the installation or removal of the plug-in option. •...

  • Page 15: Wiring

    Wiring For the wiring, strip off the sheath of a cable, and use it with a crimp terminal. For single wire, the stripped wire can be used without crimp terminal. Connect the end of wires (crimp terminal or stranded wire) to the terminal block. Strip the signal wires as follows.
  • Page 16 Crimp terminals commercially available (as of October 2020. The product may be changed without notice.) Wire Ferrule part No. Crimping tool gauge Manufacturer With insulation Without model No. For UL wire sleeve insulation sleeve AI 0,34-10TQ — — AI 0,5-10WH —...
  • Page 17 Insert the wire into the socket. When using single wire or stranded wires without crimp terminal, push an open/close button all the way down with a flathead screwdriver, and insert the wire. Open/close button Flathead screwdriver • Wire removal Pull the wire while pushing the open/close button all the way down firmly with a flathead screwdriver. Open/close button Flathead screwdriver INSTALLATION...
  • Page 18 NOTE • When using stranded wires without a crimp terminal, twist enough to avoid short circuit with a nearby terminals or wires. • Pulling out the wire forcefully without pushing the open/close button all the way down may damage the terminal block. •...

  • Page 19: Parameter List

    PARAMETER LIST When the FR-A8AY is mounted on the inverter, the following parameters are extended. Minimum Initial Refer to Name Setting range setting group value page increments M303 Analog output signal selection M340 Setting for zero analog output 0 to 100% 0.1% M341 Setting for maximum analog output...
  • Page 20 Minimum Initial Refer to Name Setting range setting group value page increments M410 DO0 output selection M411 DO1 output selection M412 DO2 output selection M413 DO3 output selection 9999 and later M414 DO4 output selection M415 DO5 output selection M416 DO6 output selection M432 Extension output terminal filter...

  • Page 21: Analog Output

    ANALOG OUTPUT Connection diagram By setting Pr.306 to Pr.312, analog signals such as the output frequency and output current can be output from the voltage output terminal (AM0) and current output terminal (AM1). Connect the voltmeter or ammeter as shown below: MCCB Inverter Motor...

  • Page 22: Terminals

    Terminals Empty terminal. Do not use. Terminal Terminal name Description symbol Voltage output terminal Connects the DC voltmeter (±10 VDC). Current output terminal Connects the DC ammeter (20 mADC). Common terminal Common terminal for AM0 and AM1. Y0 to Y6 Used for digital output function.

  • Page 23: Extended Analog Output Function Parameter List

    Extended analog output function parameter list Parameter Minimum Initial Name Setting range number increments value Analog output signal selection Setting for zero analog output 0 to 100% 0.1% Setting for maximum analog output 0 to 100% 0.1% 100% Analog output signal voltage/current switchover 0, 1, 10, 11 Analog meter voltage output selection Setting for zero analog meter voltage output...

  • Page 24: Adjustment Procedure

    Adjustment procedure 4.4.1 Analog output signal voltage/current switchover (Pr.309) setting Use Pr.309 Analog output signal voltage/current switchover to select whether to send the same signal from terminal AM0 (voltage output) and terminal AM1 (current output), or to send the signals separately. Pr.309 Calibration Description...
  • Page 25 Pr.309 Calibration Description Terminal Parameter setting setting parameter value Pr.310: Selects the output signal. Pr.311: Output signal value when analog output is Pr.323 zero. C0 (Pr.900) Pr.312: Output signal value when analog output is at maximum. Pr.306: Selects the output signal. Pr.307: Output signal value when analog output is Pr.324 zero.

  • Page 26: Meter Calibration

    4.4.2 Meter calibration Outputting the same signal from terminals AM0 and AM1 (Pr.309 = "0 or 10") START Connect a DC voltmeter (or DC ammeter) across At this time, check that the polarity is correct. terminals AM0 (or terminal AM1) and AMC. If the meter needle does not indicate zero when the voltage or current Use Pr.323 (Pr.324) to calibrate the meter input is at zero, calibrate the meter using Pr.323 AM0 0 V adjustment...
  • Page 27 Outputting separate signals from terminals AM0 and AM1 (Pr.309 = "1 or 11") START Connect a DC voltmeter (or DC ammeter) At this time, check that the polarity is correct. across terminals AM0 (or terminal AM1) and AMC. Use Pr.323 (or Pr.324) to calibrate the meter If the meter needle does not indicate zero when the voltage or current input is at zero, calibrate the meter using Pr.323 AM0 0 V adjustment when the voltage (current) input is 0.

  • Page 28: Setting Output Signals

    4.4.3 Setting output signals Set the output signals to be monitored. Set Pr.306 to output the same signal from terminals AM0 and AM1, and Pr.306 and Pr.310 to output different signals. The AM0 terminal can be used for negative output (from -10 VDC to +10 VDC). The settings of Pr.306 and Pr.310 are the same as those of Pr.54 FM/CA terminal function selection and Pr.158 AM terminal function selection.

  • Page 29: Adjusting The Analog Signal (Pr.307, Pr.308, Pr.311, Pr.312)

    4.4.5 Adjusting the analog signal (Pr.307, Pr.308, Pr.311, Pr.312) Use Pr.307 or Pr.311 to set the values for zero analog output (meter zero) and Pr.308 or Pr.312 for maximum analog output (full scale). When outputting the same signal from terminals AM0 and AM1, use Pr.307 to set the value for zero analog output and Pr.308 for maximum analog output.
  • Page 30 Pr.309 = "10, 11" Pr.1019 = "0" (output without minus sign) Pr.1019 = "1" (output with minus sign) Analog output Analog output Limited at 10 V Limited at 10 V Current (AM1): 20 mA Voltage (AM0): 10 V Current (AM1): 20 mA Voltage (AM0): 10 V Limited at 10 V Analog output value...

  • Page 31: Precautions

    Precautions • When using a voltmeter with a lower internal impedance or an ammeter having a greater internal impedance than the value indicated in the specifications (refer to page 9), the indicator may not go to full-scale, making it unable to calibrate in some cases.

  • Page 32: Digital Output

    DIGITAL OUTPUT Terminals Use Pr.313 to Pr.319 to output inverter signals (RUN, SU, etc.) as open collector outputs. Empty terminal. Do not use. Terminal Terminal name Description symbol Assigns the function using Pr.313. Assigns the function using Pr.314. Assigns the function using Pr.315. Digital output terminal Assigns the function using Pr.316.

  • Page 33: Digital Output Function Parameter List

    Digital output function parameter list Parameter number Name Initial value Setting range DO0 output selection 9999 DO1 output selection 9999 DO2 output selection 9999 DO3 output selection 9999 DO4 output selection 9999 DO5 output selection 9999 DO6 output selection 9999 Extension output terminal filter 9999 5 to 50 ms, 9999...
  • Page 34  Adjusting the output terminal response level (Pr.418) The response level of the output terminals can be delayed in a range of 5 to 50 ms. (Operation example for the RUN signal.) Time Pr.418 = 9999 Pr.418 ≠ 9999 Pr.418 Pr.418 NOTE •...

  • Page 35: Appendix

    CE marking. • The authorized representative in the EU The authorized representative in the EU is shown below. Name: Mitsubishi Electric Europe B.V. Address: Mitsubishi-Electric-Platz 1, 40882 Ratingen, Germany  EMC Directive We declare that this product conforms with the EMC Directive when installed in a compatible inverter, and affix the CE marking on the packaging plate.

  • Page 36: Appendix 2 Instructions For Eac

    • Authorized sales representative (importer) in the CU area The authorized sales representative (importer) in the CU area is shown below. Name: Mitsubishi Electric Turkey A.S. Head Office Address: Serifali Mahallesi Kale Sokak. No:41 34775 Umraniye, Istanbul, Turkey Phone: +90-216-969-25-00...

  • Page 37: Appendix 3 Restricted Use Of Hazardous Substances In Electronic And Electrical Products

    Appendix 3 Restricted Use of Hazardous Substances in Electronic and Electrical Products The mark of restricted use of hazardous substances in electronic and electrical products is applied to the product as follows based on the “Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products”...

  • Page 38: Appendix 4 Referenced Standard (Requirement Of Chinese Standardized Law)

    Appendix 4 Referenced Standard (Requirement of Chinese standardized law) This Product is designed and manufactured accordance with following Chinese standards. EMC: GB/T 12668.3 APPENDIX...

  • Page 39: Appendix 5 Regarding Directive On Waste Electrical And Electronic Equipment

    Appendix 5 Regarding Directive on Waste Electrical and Electronic Equipment This symbol mark is for EU countries only, and is according to the directive 2012/19/ EU Article 14 Information for users and Annex IX. This symbol mark means that electrical and electronic equipment, at their end-of-life, should be disposed of separately from your household waste.

  • Page 40: Appendix 6 Compliance With The Uk Certification Scheme

    Appendix 6 Compliance with the UK certification scheme We declare that this product conforms with the related technical requirements under UK legislation when installed in a compatible inverter, and affix the UKCA (UK Conformity Assessed) marking on the packaging plate. Approval conditions are the same as those for the EU Directives.
  • Page 41 MEMO APPENDIX...
  • Page 42 MEMO APPENDIX...

  • Page 43: Revisions

    REVISIONS *The manual number is given on the bottom left of the back cover. Revision date *Manual number Revision Aug. 2013 IB(NA)-0600497ENG-A First edition Added Sep. 2018 IB(NA)-0600497ENG-B • Compatibility with the FR-F800 series Added • Instructions for compliance with the EU Directives •...
  • Page 44 INVERTER HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN IB(NA)-0600497ENG-C(2312) MEE Printed in Japan Specifications subject to change without notice.

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Fr-a8ay

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