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Mitsubishi Electric 800 Series Instruction Manual

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INVERTER
F800-E
FR-F860-E (600V CLASS SPECIFICATION INVERTER)
INSTRUCTION MANUAL (STARTUP)
FR-F860-00027-00450-E-N6
FR-F860-00680-04420-E
Thank you for choosing this Mitsubishi Inverter.
This Instruction Manual (Startup) and the enclosed CD-ROM give handling information and precautions for use of
this product.
Do not use this product until you have a full knowledge of the equipment, safety information and instructions.
Please forward this Instruction Manual (Startup) and the enclosed CD-ROM to the end user.
1
INVERTER INSTALLATION AND PRECAUTIONS ...................................................... 4
2
WIRING........................................................................................................................... 6
3
FAILSAFE SYSTEM WHICH USES THE INVERTER ................................................. 13
4
PRECAUTIONS FOR USE OF THE INVERTER ......................................................... 13
5
INVERTER FUNCTION SETTING................................................................................ 15
6
TROUBLESHOOTING ................................................................................................. 21
7
SPECIFICATIONS........................................................................................................ 23
─CONTENTS─
800

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  Summary of Contents for Mitsubishi Electric 800 Series

  • Page 1: Table Of Contents

    INVERTER F800-E FR-F860-E (600V CLASS SPECIFICATION INVERTER) INSTRUCTION MANUAL (STARTUP) FR-F860-00027-00450-E-N6 FR-F860-00680-04420-E Thank you for choosing this Mitsubishi Inverter. This Instruction Manual (Startup) and the enclosed CD-ROM give handling information and precautions for use of this product. Do not use this product until you have a full knowledge of the equipment, safety information and instructions. Please forward this Instruction Manual (Startup) and the enclosed CD-ROM to the end user.
  • Page 2 This Instruction Manual (Startup) provides handling information  Injury Prevention and precautions for use of the equipment. CAUTION Please forward this Instruction Manual (Startup) to the end user.  The voltage applied to each terminal must be the ones specified in the Safety Instructions Instruction Manual.
  • Page 3 WARNING Usage  Everyone must stay away from the equipment when the retry function is set as it will restart suddenly after a trip.  Since pressing the STOP/RESET key may not stop output depending on the function setting status, separate circuit and switch that make an emergency stop (power OFF, mechanical brake operation for emergency stop, etc.) must be provided.
  • Page 4: Inverter Installation And Precautions

    INVERTER INSTALLATION AND PRECAUTIONS  Inverter model • FR-F860-00450 or lower FR - F8 0 00027 Symbol Type Symbol Voltage class Symbol Description Communication type Circuit board coating UL Type 1 Symbol Plated conductor (conforming to IEC60721-3-3 3C2/3S2) certification Inverter SLD 600 V class Ethernet∗1 00027 to 00450...
  • Page 5  Accessory • Eyebolt for hanging the inverter Capacity Eyebolt size Quantity FR-F860-02890, 03360 FR-F860-04420 • Earthing (grounding) cable (1): For connection with a communication option • CD-ROM (1): Including the Instruction Manual (Detailed) and other documents  Installing a communication option •...
  • Page 6: Wiring

    Terminal connection diagrams WIRING Terminal connection diagrams DC reactor ∗1 Sink logic Main circuit terminal Control circuit terminal Jumper Earth (Ground) ∗7 ∗7 MCCB R/L1 Inrush current Three-phase Motor S/L2 limit circuit AC power T/L3 supply Earth (Ground) R1/L11 Jumper ∗2 S1/L21 Main circuit...
  • Page 7 Main circuit terminals Main circuit terminals  Terminal arrangement and wiring FR-F860-00027 to 00090 FR-F860-00170 FR-F860-00320 P/+ PR Jumper Jumper R1/L11 S1/L21 Jumper Jumper R1/L11 S1/L21 Jumper ∗1 Jumper R/L1 S/L2 T/L3 P/+ PR Jumper R/L1 S/L2 T/L3 Charge lamp R1/L11 S1/L21 R/L1 S/L2...
  • Page 8 Main circuit terminals  Wiring cover and handling (FR-F860-00450 or lower) • Removal of the wiring cover Remove the inverter front cover (lower side). (For the details on how to remove the front cover (lower side), refer to the Instruction Manual (Detailed).) Loosen the fixing screws, and remove the front lid of the wiring cover.
  • Page 9 Main circuit terminals • Punching out the knockout holes Punch out the knockout holes by firmly tapping it with an object, such as a hammer. Remove any sharp edges and burrs from knockout holes of the wiring cover. FR-F860-00090 or lower FR-F860-00170 to 00450 Do not knock out the hole.
  • Page 10 Main circuit terminals  LD rating (Pr.570 Multiple rating setting = "1") • 600 V class (575 V input power supply) Cable gauge  Crimp terminal Terminal Tightening AWG/MCM HIV cables, etc. (mm Applicable screw torque R/L1, Earthing R/L1, Earthing R/L1, Earthing inverter model...
  • Page 11 Control circuit terminal Control circuit terminal  Terminal layout ∗1 1 F/C +24 SD So SOC S1 S2 PC Recommended cable gauge: 0.3 to 0.75 mm 5 10E 10 SE SE SU IPF OL FU PC RL RM RH RT AU STP MRS RES SD SD STF STR JOG...
  • Page 12 Control circuit terminal • Wire removal Pull the wire while pressing down the open/close button firmly with a flathead screwdriver. Open/close button Flathead screwdriver NOTE • When using stranded wires without a blade terminal, twist enough to avoid short circuit with a nearby terminals or wires. •...
  • Page 13: Failsafe System Which Uses The Inverter

    FAILSAFE SYSTEM WHICH USES THE INVERTER When a fault is detected by the protective function, the protective function is activated and output a Fault (ALM) signal. However, a fault signal may not be output at an inverter's fault occurrence when the detection circuit or output circuit fails, etc. Although Mitsubishi assures the best quality products, provide an interlock which uses inverter status output signals to prevent accidents such as damage to the machine when the inverter fails for some reason.
  • Page 14 • Electrical corrosion of the bearing When a motor is driven by the inverter, axial voltage is generated on the motor shaft, which may cause electrical corrosion of the bearing in rare cases depending on the wiring, load, operating conditions of the motor or a specific inverter setting (high carrier frequency). Contact your sales representative to take appropriate countermeasures for the motor.
  • Page 15: Inverter Function Setting

    Operation panel (FR-LU08) INVERTER FUNCTION SETTING Operation panel (FR-LU08) The operation panel can be used for setting the inverter parameters, monitoring various items, and checking fault indications.  Removal and installation of the accessory cover • Loosen the two fixing screws on the accessory cover. •...
  • Page 16 Parameter list Parameter list For simple variable-speed operation of the inverter, the initial values of the parameters may be used as they are. Set the necessary parameters to meet the load and operational specifications. Parameter setting, change and check can be performed from the operation panel. Setting Initial Setting...
  • Page 17 Parameter list Setting Initial Setting Initial Setting Initial Name Name Name range value range value range value Acceleration/ Rotation direction 0 to 5, 7, 8, 0 to 590Hz, RUN terminal function deceleration time 9999 detection selection at 0, 1, 9999 9999 10 to 19, 25, 26, 9999...
  • Page 18 Parameter list Setting Initial Setting Initial Setting Initial Name Name Name range value range value range value Maintenance timer 1 0 to 9998, Auxiliary motor 3 Motor Lq decay ratio 0 to 100%, 9999 9999 9999 0 to 590Hz warning output set time 9999 stopping frequency Starting resistance...
  • Page 19 Parameter list Setting Initial Setting Initial Setting Initial Name Name Name range value range value range value Speed control integral Terminal 1 bias Number of sampling 0 to 20s 0.333s 0 to 590Hz 1026 0 to 100% time 1 frequency (speed) before trigger Speed setting filter 1 0 to 5s, 9999...
  • Page 20 Parameter list Setting Initial Setting Initial Setting Initial Name Name Name range value range value range value Limit cycle output upper Ethernet Load characteristics 0 to 400%, 1215 900 to 1100% 1100% 0 to 999.8s, 1483 9999 limit 1432 communication check 9999 load reference 3 8888, 9999...
  • Page 21: Troubleshooting

    Reset method for the protective functions TROUBLESHOOTING When a fault occurs in the inverter, the protective function is activated, and the operation panel display automatically changes to one of the fault or alarm indications on page If the fault does not correspond to any of the following faults or if you have any other problem, please contact your sales representative. •...
  • Page 22 List of fault displays List of fault displays Abbreviation Name Abbreviation Name E.13 LOCD Password locked E.PBT Internal circuit fault Er1 to Er4 E.BE Parameter write error E.SAF Safety circuit fault rE1 to rE4 E.LCI 4 mA input fault Copy operation error rE6 to rE8 E.PCH Pre-charge fault...
  • Page 23: Specifications

    Rating SPECIFICATIONS Rating  FR-F860-00450 or lower Model FR-F860-[ ]-N6 00027 00061 00090 00170 00320 00450 Inverter capacity (kW) 18.5 Applicable motor capacity (kW)  1.12 18.5 Rated capacity (kVA)  2.7 (2.3) 6.1 (5.2) 9 (7.65) 17 (14.4) 32 (27.2) 45 (38.2) Rated current (A) ...
  • Page 24 Rating  FR-F860-00680 or higher Model FR-F860-[ ] 00680 01080 01440 01670 02430 02890 03360 04420 Inverter capacity (kW) Applicable motor capacity (kW)  Rated capacity (kVA)  68 (57.8) 108 (91.8) 144 (122) 167 (141) 243 (206) 289 (245) 336 (285) 442 (375) Rated current (A)
  • Page 25 Outline dimensions Outline dimensions FR-F860-00027 to 02430 FR-F860-02890 to 04420 3-φC 2-φC (Unit: mm) Inverter model FR-F860-00027 FR-F860-00061 FR-F860-00090 FR-F860-00170 FR-F860-00320 FR-F860-00450 517.3 FR-F860-00680 FR-F860-01080 FR-F860-01440 FR-F860-01670 FR-F860-02430 FR-F860-02890 FR-F860-03360 1010 FR-F860-04420 SPECIFICATIONS...
  • Page 26 Appendix Appendix 1 Instructions for UL and cUL (Standard to comply with: UL 508C, CSA C22.2 No.14)  General precaution CAUTION - Risk of Electric Shock - The bus capacitor discharge time is 10 minutes. Before starting wiring or inspection, switch power off, wait for more than 10 minutes, and check for residual voltage between terminal P/+ and N/- with a meter etc., to avoid a hazard of electrical shock.
  • Page 27 Appendix 2 Restricted Use of Hazardous Substances in Electronic and Electrical Products The mark of restricted use of hazardous substances in electronic and electrical products is applied to the product as follows based on the “Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products” of the People's Republic of China. 电器电子产品有害物质限制使用标识要求...
  • Page 28 WARRANTY When using this product, make sure to understand the warranty described below. 1. Warranty period and coverage We will repair any failure or defect (hereinafter referred to as "failure") in our FA equipment (hereinafter referred to as the "Product") arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider.
  • Page 29 • The copyright and other rights of the enclosed CD-ROM all belong to Mitsubishi Electric Corporation. • No part of the enclosed CD-ROM may be copied or reproduced without the permission of Mitsubishi Electric Corporation. • Specifications of the enclosed CD-ROM are subject to change for modification without notice.
  • Page 30 REVISIONS *The manual number is given on the bottom left of the back cover. Print Date *Manual Number Revision Oct. 2016 IB-0600691ENG-A First edition...
  • Page 31 MEMO...
  • Page 32 HEADQUARTERS EUROPEAN REPRESENTATIVES EUROPEAN REPRESENTATIVES EUROPEAN REPRESENTATIVES MITSUBISHI ELECTRIC EUROPE GEVA AUSTRIA MITSUBISHI ELECTRIC IRELAND Beijer Electronics AB SWEDEN EUROPE B.V. Wiener Straße 89 EUROPE B.V.-Irish Branch Box 426 German Branch A-2500 Baden Westgate Business Park S-20123 Malmö Mitsubishi-Electric-Platz 1,...