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5.3.2
Replacing the motor connector ..................................................................
5.3.2.1 Replacing the motor connector ......................................................
5.3.2.2 Replacing the motor connector for CRB 15000 controller ....................
5.3.3
Replacing the incoming mains connector .....................................................
5.3.4
Replacing the HMI signal (FlexPendant) connector ........................................
5.3.5
Replacing the process connectors ..............................................................
5.3.6
Replacing the harness CFI connection ........................................................
5.3.7
Replacing the IP20 power outlet connector ..................................................
5.4
Replacing parts on the FlexPendant .....................................................................
5.4.1
Replacing the power cable and power cable cover ........................................
5.4.2
Replacing the joystick protection ................................................................
5.4.3
Replacing the fasten strip .........................................................................
6
6.1
Introduction to troubleshooting ............................................................................
6.2
Troubleshooting fault symptoms ..........................................................................
6.2.1
No LEDs are lit on the controller .................................................................
6.2.2
Start-up failure ........................................................................................
6.2.3
System update failure ..............................................................................
6.2.4
Problem releasing the robot brakes ............................................................
6.2.5
Problem starting or connecting the FlexPendant ...........................................
6.2.6
Problem using the joystick ........................................................................
6.2.7
Controller fails to start ..............................................................................
6.2.8
Reflashing firmware failure ........................................................................
6.2.9
Inconsistent path accuracy .......................................................................
6.2.10 Controller is overheated ...........................................................................
6.3
Troubleshooting units ........................................................................................
6.3.1
Troubleshooting LEDs in the controller ........................................................
6.3.2
Troubleshooting the FlexPendant ...............................................................
6.3.3
Troubleshooting the drive unit ...................................................................
6.3.4
Troubleshooting the power unit ..................................................................
6.3.5
Troubleshooting fieldbuses and I/O ............................................................
6.3.6
Troubleshooting the connected services gateway .........................................
6.3.7
Troubleshooting the Ethernet switch ...........................................................
6.3.8
Troubleshooting the axis computer .............................................................
6.3.9
Troubleshooting the main computer ............................................................
6.3.10 Troubleshooting the power supply ..............................................................
6.3.11 Troubleshooting the robot signal exchange proxy .........................................
7
7.1
Introduction to decommissioning .........................................................................
7.2
Environmental information ..................................................................................
8
8.1
Introduction ......................................................................................................
8.2
Applicable standards .........................................................................................
8.3
Unit conversion .................................................................................................
8.4
Standard toolkit for controller ..............................................................................
8.5
Screw joints .....................................................................................................
8.6
Weight specifications .........................................................................................
8.7
Lifting accessories and lifting instructions ..............................................................
9
9.1
Controller parts .................................................................................................
9.1.1
Controller system parts ............................................................................
9.1.2
Logic parts .............................................................................................
9.1.3
Application parts .....................................................................................
9.1.4
Cabinet parts ..........................................................................................
Product manual - OmniCore C30
3HAC060860-001 Revision: P
© Copyright 2019-2022 ABB. All rights reserved.
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Table of Contents
Troubleshooting
