GBC eWire Manuals

Manuals and User Guides for GBC eWire. We have 1 GBC eWire manual available for free PDF download: Service Manual

GBC eWire Service Manual

GBC eWire Service Manual (450 pages)

Brand: GBC | Category: Binding Machine | Size: 56 MB

Table of Contents

Table of Contents

2
- Introduction
  
  3
- Service Call Procedures
  
  4
- Book Quality
  
  4
- Parts List
  
  4
- General Procedures
  
  4
- Wiring Data
  
  4
- Installation
  
  4
  - Introduction
    4
  - Organization
    4
    
    How to Use this Documentation
    4
  - Safety Messages in Other Languages
    6
  - Safety Devices
    12
    
    Interlocks
    12
  - Operational Safety
    12
    
    Warnings and Cautions
    12
1. Service Call Procedures

19
- Call Flow
  20
- Initial Action
  21
- System Checks
  21
- Every Call Activities
  22
- Scheduled Maintenance
  22
- Ewire MAINTENANCE SCHEDULE
  23
  - Customer Maintenance
    23
  - Periodic Maintenance
    23
  - Periodic Replacement
    23
- Final Action
  24
2. Repair Analysis Procedures (Raps)

25
3. Book Quality

105
- Element Closing
  107
  - Element Unevenly Closed
    107
  - Element Insufficiently Closed
    107
  - Element over Closed
    107
- Punched Sheet Quality
  108
  - Punched Hole Specifications
    109
- Sheets Not Hooking
  111
  - Introduction
    111
  - Troubleshooting Steps
    111
  - Common Spool Damage
    112
- Element Roundness
  114
  - Theory of Operation
    114
  - Troubleshooting Steps
    114
- Book Composition
  115
  - Book Size
    116
  - Curl
    116
4. Repairs/Adjustments

117
5. Parts List

321
- Lcd, Interlocks, Casters
  322
- Paper Transport - Sensors
  323
- Paper Transport - Motors & Sol
  324
- Paper Transport - Rear Section
  325
- Paper Transport - Other Parts
  327
- Element Feeder - Sensors
  328
- Element Feeder - Motors & Belts
  329
- Element Feeder - Top Section
  330
- Element Feeder - Knife Module
  332
- Vacuum Stacker - Motors & Sol
  335
- Vacuum Stacker - Mechanical
  336
- Deflector Module
  337
- Tapper Module - Front
  338
- Tapper Module - Rear
  339
- Holder - Sensors
  341
- Book Drawer - Sensors
  344
- Book Drawer - Belts & Pulleys
  345
- Frame - Switches & Latches
  346
- Frame - Vacuum & Lockout
  347
- Tools
  351
6. General Procedures and Information

352
- Accessing the User Interface Menu
  354
- GP 6.1 Ewire User Interface Options
  354
- GP 6.1.2 User Interface Options Flowchart
  355
- GP 6.1.3 Accessing the Service Interface Menu
  356
- GP 6.1.4 User Service Menu Flowchart
  357
- GP 6.2 User Interface Procedures
  358
- GP 6.2.1 Alignment Setting Adjustment Procedure
  358
- GP 6.2.2 Closing Setting Adjustment Procedure
  358
- GP 6.2.3 Paper Size Select Procedure
  359
- LANGUAGE Selection Procedure
  359
- GP 6.2.5 MODE Selection Procedure
  360
- Wire Size Display Procedure
  360
- FIRMWARE Display Procedure
  361
- GP 6.2.7 COUNTS Display Procedure
  361
- GP 6.3 Service Interface Procedures
  362
- GP 6.3.1 SPEED ADJUST Procedure
  362
- GP 6.3.2 SENSOR Check Procedure
  362
- DFA STATUS Procedure
  363
- GP 6.3.4 SOLENOIDS Procedure
  364
- MOTORS Procedure
  364
- FIRMWARE UPGRADE Procedure
  365
- GP 6.3.6 FUNCTION TESTS Procedure
  365
- GP 6.3.8 ELEMENT SETTINGS Procedure
  366
- GP 6.3.9 DEFLECTOR Procedure
  367
- GP 6.3.11 WORKFLOW Procedure
  368
- GP 6.3.12 MAX BYPASS Setting
  368
- GP 6.3.13 FEED BELT HOME Setting
  369
- Gp 6.3.14 Closer to Holder
  369
- Gp 6.3.16 Elem Xfer Pos
  370
- GP 6.3.17 ROTATE DELAY Setting
  370
- Gp 6.3.18 Deskew Adjust
  370
- Gp 6.3.19 Voltage
  370
- GP 6.4 Check Sensors
  371
- Check S6-S10, S12, S13, and S15
  374
- General Procedures and Information
  374
- Check M1, M2, M16, M17, and M18
  388
- Gp 6.5 Motor Checks
  388
- Check M8
  393
- Check M11
  396
- Check M12 and M13
  397
- Check M14
  399
- Solenoid Checks
  402
- GP 6.6.3 Check L6 and L7 Vacuum Module Solenoids
  405
- GP 6.6.4 Check L8 Holder Lock Solenoid
  406
- GP 6.7 Supply Spool Installation
  407
- GP 6.8 Supply Spool Removal
  410
- GP 6.9 Spool Storage
  413
- GP 6.10 Internal Inspection
  414
- GP 6.11 External Cleaning
  414
- GP 6.12 Internal Cleaning
  414
- GP 6.13 Base Cleaning
  414
- GP 6.14 Idler Roller and Idler Springs Inspection
  414
- GP 6.14.1 Roller Cleaning
  415
- GP 6.15 Optical Sensor Cleaning
  415
- GP 6.16 Bypass Paper Path Inspection and Cleaning
  415
- GP 6.17 Timing Belt Inspection
  415
- GP 6.18 Solenoid Cleaning and Inspection
  416
- GP 6.19 Drawer Slide Rails Cleaning
  416
- GP 6.20 Diverter Solenoid Assembly Inspection
  416
7. Wiring Data

424
- Cable Location Index
  425
- System Wiring
  426
- Deflector Module
  427
- Element Feeder Module
  428
- Element Transfer Module
  429
- Holder Module
  430
- Knife Module
  431
- Paper Transport Module
  432
- Stacker Module
  433
- Steering Module
  434
- Tappers Module
  435
- Closer Module
  436
- Book Drawer Module
  437
8. Installation Instructions

438
- Installation Requirements
  440
  - Space Requirements
    440
  - Upstream Device Requirements
    440
  - Required Tools
    440
- Introduction
  440
  - Check the Packing List
    440
- Remove the Packing Materials
  441
- Inspect for Damage
  445
- Prepare the Docking Brackets
  445
- Vertical Alignment
  446
- Level the Ewire
  447
- Power up the Ewire
  447
- Configure the Ewire
  448
- Run in Bypass Mode
  448
- Run the Ewire in Bind Mode
  449
- User Manual
  450
- Versant Profile Settings
  450

Advertisement

Advertisement

Related Products

GBC Categories

Laminator Binding Machine Paper Shredder Industrial Equipment Printer Accessories

More GBC Manuals