Ford Transit 2002 Owner's Manual page 492

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Engine Data — 75/76 PS
Power output at 4000 rpm
Engine Data — 90/91 PS
Power output at 4000 rpm
Engine Data — 110 PS
Engine code
Emission level
Firing order
Bore diameter
Stroke
Displacement
Compression ratio
Maximum power output at 3700 rpm
Torque at 1250 rpm
Maximum torque at 1900 rpm
Idle speed
Maximum oil consumption
Engine Oil Capacity
Initial fill including oil filter
Service fill including oil filter
Service fill without oil filter
Cylinder Block Dimensions
Cylinder bore diameter — Class 1
Cylinder bore diameter — Class 2
Main bearing parent bore diameter
Piston Dimensions
Piston diameter — Class 1
Piston diameter — Class 2
Piston ring end gaps
— upper compression ring
— lower compression ring
— oil control ring
Piston ring gap position: The piston ring gaps must be distributed evenly around the circumference of the piston. This also applies to the oil control ring elements. Align the piston ring gaps at 120 degrees to each other.
Crankshaft Dimensions
Main bearing journal end float
Main bearing journal diameter
Connecting rod bearing journal diameter
Connecting Rod Dimensions
Large end bore diameter
Small end bore diameter
Connecting rod bearing radial clearance
Piston Pin Dimensions
Piston pin diameter
Camshaft Dimensions
Camshaft end float
Camshaft bearing journal diameter
Cylinder Head Dimensions
Valve guide inner diameter
Intake valve clearance
Exhaust valve clearance
Camshaft bearing parent bore diameter
Maximum distortion — measured longitudinally and diagonally
Thickness of cylinder head gasket with piston protrusion of 0.550 mm - 0.600 mm
Thickness of cylinder head gasket with piston protrusion of 0.601 mm - 0.650 mm
Thickness of cylinder head gasket with piston protrusion of 0.651 mm - 0.700 mm
Thickness of cylinder head gasket with piston protrusion of 0.701 mm - 0.750 mm
Thickness of cylinder head gasket with piston protrusion of 0.751 mm - 0.800 mm
Thickness of cylinder head gasket with piston protrusion of 0.801 mm - 0.850 mm
Oil Pressure Specifications
Minimum oil pressure at idle speed
Minimum oil pressure at 2000 rpm
Torque Specifications
Lower arm ball joint retaining nuts
Tie-rod end retaining nuts
Stabilizer bar retaining nuts
Halfshaft center bearing cap retaining nut
Halfshaft center bearing bracket to cylinder block
Engine front mount retaining nuts
Engine front mount to body retaining bolts
Engine rear mount center retaining bolt
Engine rear mount to body retaining nuts
Wiring loom retaining bracket to transaxle
Engine support insulator retaining bracket to subframe
Engine support insulator center retaining bolt
Engine support insulator retaining bracket to transaxle
Radiator support bracket retaining bolts
Water pump retaining bolts (M8)
Water pump retaining bolts (M6)
Vacuum line bracket to thermostat housing
Air conditioning (A/C) compressor to retaining bracket
Charge air cooler retaining bolts
Turbocharger retaining bracket to cylinder block
Power steering pipe retaining bracket to body
Power steering pump to retaining bracket
Accessory drive belt tensioner retaining bolt
Accessory drive belt tensioner to power steering pump bracket
Engine mount bracket to cylinder block
Engine lifting eye to cylinder head
Exhaust manifold to catalytic converter
Catalytic converter to exhaust flexible pipe
Catalytic converter support bracket retaining bolts
Vacuum line to brake booster vacuum pump
Brake booster vacuum pump to cylinder head
Transaxle retaining bolts
Starter motor retaining bolts
Starter motor retaining bracket
Power steering high pressure pipe to lifting eye
Fuel filter to bracket
Oil pressure switch to cylinder head
Oil drain plug
Oil intake pipe bracket to cylinder block
Oil pan retaining bolts
Oil level indicator tube retaining bolts
Crankshaft main bearing caps
Connecting rod bearing cap retaining bolts
Timing chain housing to cylinder block (M6)
Timing chain housing to cylinder block (M8)
Crankshaft rear oil seal carrier retaining bolts
Clutch disc pressure plate retaining bolts
Crankshaft position (CKP) sensor retaining bracket
Generator bracket to cylinder block
Generator to generator bracket (M8)
Generator to generator bracket (M10)
Tensioning pulley bracket to generator bracket
Generator tensioning pulley bolt
Vacuum line bracket to cylinder head
Oil baffle retaining nuts
Camshaft bearing cap retaining nuts
Valve cover retaining bolts
Fuel injection pump to rear timing chain housing
Fuel injection pump retaining bracket
Fuel filter bracket to cylinder head
High pressure fuel-supply lines to fuel injectors
High pressure fuel-supply lines to fuel injection pump
Fuel injection pump pulley retaining bolts
Camshaft pulley retaining bolt
Timing belt tensioner to cylinder head
Blanking plug
Crankshaft pulley retaining bolt
Turbocharger oil supply and return pipe retaining bolts
Catalytic converter retaining bracket
Timing belt cover retaining bolts
Coolant pipe bracket
Oil pump to cylinder block
Intake manifold to cylinder head
Exhaust manifold to cylinder head
Coolant expansion tank retaining bolt
Fender splash shield retaining bolts
Exhaust gas recirculation (EGR) pipe to intake manifold
Air cleaner bracket
Cylinder head bolts
Fuel injector clamp bolt
Cylinder head temperature (CHT) sensor
Glow plug
Glow plug power supply to glow plug
Timing belt rear cover
Injection pump oil seal carrier
Injection pump pulley
Engine mount to cylinder block
Engine mount bracket studs
Water pump pulley retaining bolts
Intake manifold retaining nuts and bolts
Intake manifold studs
Exhaust manifold studs
Turbocharger oil supply pipe retaining bracket to cylinder block
Description
Code
Emission level
Firing order
Bore diameter
Stroke
Displacement
Compression ratio
Torque at 1800 rpm
Idle speed
Maximum oil consumption
Code
Emission level
Firing order
Bore diameter
Stroke
Displacement
Compression ratio
Torque at 2000 rpm
Idle speed
Maximum oil consumption
Description
Description
Description
Description
Description
Description
Description
Description
Description
Description
BHPA
Stage III
1-3-4-2
82.5 mm
82 mm
1753 cc
19.4 : 1
55 kW (75 PS)
175 Nm
825 rpm
0.1L/1000km
HCPA
Stage III
1-3-4-2
82.5 mm
82 mm
1753 cc
19.4 : 1
66 kW (90 PS)
200 Nm
900 rpm
0.1L/1000km
Description
http://vnx.su
P7PA/R2PA
Stage IV
1-3-4-2
82.5 mm
82 mm
1753 cc
19.4 : 1
56 kW (76 PS)
175 Nm
825 rpm
0.1L/1000km
P9PA/R3PA
Stage IV
1-3-4-2
82.5 mm
82 mm
1753 cc
19.4 : 1
67 kW (91 PS)
200 Nm
900 rpm
0.1L/1000km
RWPA
Stage IV
1-3-4-2
82.5 mm
82 mm
1753 cc
17 : 1
81 kW (110 PS)
196 Nm
280 Nm
850 rpm
0.1L/1000 km
Liters
6.1
5.6
5.0
mm
82.500 - 82.515
82.515 - 82.530
57.683 - 57.696
mm
82.410 - 82.425
82.425 - 82.440
0.310 - 0.500
0.310 - 0.500
0.250 - 0.580
mm
0.110 - 0.370
53.970 - 53.990
48.970 - 48.990
mm
52.000 - 52.020
26.012 - 26.020
0.016 - 0.074
mm
27.996 - 28.000
mm
0.100 - 0.240
27.960 - 27.980
mm
8.000 - 8.025
0.300 - 0.400
0.450 - 0.550
30.500 - 30.525
0.600
1.270 (two tooth marks)
1.320 (three tooth marks)
1.370 (four tooth marks)
1.420 (five tooth marks)
1.470 (six tooth marks)
1.520 (seven tooth marks)
bar
0.75
1.50
Nm
lb-ft
83
61
26
19
47
35
27
20
48
35
80
59
90
66
148
109
48
35
12
9
48
35
120
89
84
62
10
-
23
17
10
-
9
-
25
18
5
-
24
18
10
-
24
18
23
17
24
18
47
35
23
17
40
30
40
30
24
18
18
13
22
16
40
30
20
15
20
15
10
-
23
17
20
15
25
18
10
-
10
-
10
-
a
-
a
-
10
-
23
17
20
15
29
21
10
-
42
31
24
18
50
37
24
18
24
18
22
16
20
15
20
15
5
-
20
15
23
17
23
17
28
21
28
21
42
31
50
37
50
37
24
18
a
-
10
-
24
18
7
-
25
18
23
17
23
17
24
18
10
-
11
8
20
15
23
17
a
-
a
-
20
15
15
11
3
-
10
-
10
-
42
31
28
21
13
10
23
17
23
17
10
-
13
10
48
35
lb-in
-
-
-
-
-
-
-
-
-
-
-
-
-
89
-
89
80
-
44
-
89
-
-
-
-
-
-
-
-
-
-
-
-
-
89
-
-
-
89
89
89
-
-
89
-
-
-
89
-
-
-
-
-
-
-
-
44
-
-
-
-
-
-
-
-
-
-
89
-
70
-
-
-
-
89
-
-
-
-
-
-
-
19
89
89
-
-
-
-
-
89
-
-

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