Ford Transit 2002 Owner's Manual page 736

310-057 (23-049)
General Equipment
Micrometer
Feeler gauges
Internal micrometer
Piston ring compressor
Dial indicator gauge holding fixture
Dial indicator gauge
Plastigage
Materials
Name
Sealant
Sealant
Engine oil SAE 5W 30
CAUTION: Diesel fuel injection equipment is manufactured to very precise tolerances
and fine clearances. It is therefore essential that absolute cleanliness is observed when
working with these components. Always fit blanking plugs to any open orifices or lines.
Specification
WSE-M4G323-A4
WSK-M2G348-A5
WSS-M2C912-A1
Assembly
All vehicles
1. Coat the main bearing journals, bearing shells
and thrust half washers with clean
2.
and lower shells in the correct order
Install the main bearing shells to the cylinder
block and to the main bearing caps.
3. Position the crankshaft in the cylinder block.
4. NOTE: The grooves in the thrust half washers
must face outwards.
Install the crankshaft thrust half washers into the
third main bearing with oil grooves facing
outwards.
5. NOTE: Install the main bearing caps with
arrows pointing forward. Caps are identified
1, 2, 3, 4, 5 from the front to the rear.
Install the crankshaft.
6. Coat the cylinder bores with clean
NOTE: Install the pistons with the arrows
7.
pointing to the front of the engine.
NOTE: The piston ring gaps and oil supply
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CAUTION: Install the main bearing upper
Tighten the bolts in three stages in the
sequence shown.
Stage 1: Tighten the bolts 1 through 10 to
45 Nm.
Stage 2: Tighten the bolts 1 through 10 to
70 Nm.
Stage 3: Tighten the bolts 1 through 10 to
60 degrees.
engine oil.
engine oil.