Ford Transit 2002 Owner's Manual page 709

308-204 (16-067)
General Equipment
Micrometer
Feeler gauges
Internal micrometer
Piston ring compressor
Dial indicator gauge holding fixture
Dial indicator gauge
Plastigage
Engine vacuum cleaner
Materials
Name
Silicone gasket and
sealant
Sealer
Engine oil SAE 5W 30
CAUTIONS:
Diesel fuel injection equipment is manufactured to very precise tolerances and fine
clearances. It is therefore essential that absolute cleanliness is observed when working
with these components. Always fit blanking plugs to any open orifices or lines.
Do not disassemble or clean inside the fuel injection supply manifold, even with an
ultrasonic cleaner.
Always carry out the cleaning process before carrying out any repairs to fuel system
components to prevent foreign material entering the components.
Specification
WSE-M4G323-A4
WSK-M2G348-A5
WSS-M2C912-A1
All vehicles
1. Coat the main bearing journals, bearing shells
and thrust half washers with clean
2. Install the main bearing shells to the cylinder
block and to the main bearing caps.
3. Position the crankshaft in the cylinder block.
4. NOTE: The grooves in the thrust half washers
must face outwards.
Install the crankshaft thrust half washers into the
third main bearing with oil grooves facing
outwards.
5. NOTE: Install the main bearing caps with
arrows pointing forward. Caps are identified
1, 2, 3, 4, 5 from the front to the rear.
Install the crankshaft.
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Tighten the bolts in three stages in the
sequence shown.
Stage 1: Tighten the bolts 1 through 10 to
45 Nm.
Stage 2: Tighten the bolts 1 through 10 to
70 Nm.
Stage 3: Tighten the bolts 1 through 10 to
60 degrees.
engine oil.