Ford Transit 2002 Owner's Manual page 882

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Engine cuts out during hard
acceleration
PINPOINT TEST A : FUEL INJECTOR BACK LEAK TEST
TEST CONDITIONS
A1: FUEL SYSTEM HIGH-PRESSURE TEST
CAUTIONS:
Do not run the fuel system high-pressure test more than twice. Failure to follow this
instruction may result in damage to the fuel pump.
Do not crank the engine for more than 5 seconds during the fuel system high-
pressure test. Failure to follow this instruction may result in damage to the fuel pump.
*
Incorrect engine oil.
*
Generator.
*
EGR valve sticking
open.
*
EGR vacuum
regulator valve.
*
Turbocharger
vacuum diaphragm
unit.
*
Turbocharger.
*
Air ingress into the
fuel lines.
*
CHT sensor.
*
IAT sensor.
*
MAP sensor.
*
Fuel injector(s).
*
Incorrect valve
timing.
*
Slipping clutch.
*
Low cylinder
compression.
*
Dual mass flywheel.
*
CMP sensor.
*
CKP sensor.
*
Fuel injection
supply manifold fuel
pressure sensor.
*
Fuel inlet metering
valve.
*
Fuel pump.
DETAILS/RESULTS/ACTIONS
Disconnect the fuel injector fuel return lines.
1
http://vnx.su
necessary.
*
INSTALL a new oil filter and engine oil.
*
REFER to WDS.
*
REFER to:
Engine Emission Control -
75 PS/90 PS
(303-08B Engine
Emission Control - 1.8L Duratorq-TDCi
(Lynx) Diesel/1.8L Duratorq-TDDi
(Lynx) Diesel, Diagnosis and Testing).
*
REFER to:
Turbocharger - 75 PS/90
PS, Vehicles Built Up To: 08/2006
(303-04C Fuel Charging and Controls -
Turbocharger, Diagnosis and Testing).
*
REFER to:
Fuel System - 75 PS/90 PS
(310-00A Fuel System - General
Information, Diagnosis and Testing).
*
REFER to WDS.
*
REFER to WDS.
*
REFER to WDS.
*
GO to Pinpoint Test
A.
*
CHECK the valve timing.
*
REFER to:
Manual Transaxle and
Clutch
(308-00 Manual
Transmission/Transaxle and Clutch -
General Information, Diagnosis and
Testing).
*
CHECK cylinder compression.
*
INSPECT the dual mass flywheel for
damage. INSTALL a new dual mass
flywheel as necessary.
*
REFER to WDS.
*
REFER to WDS.
*
REFER to WDS.
*
REFER to WDS.
*
REFER to WDS.

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