Ford Transit 2002 Owner's Manual page 886

A6: FUEL INJECTOR BACK LEAK TEST FAILURE MODE 2
A7: FUEL INJECTOR BACK LEAK TEST FAILURE MODE 3
Empty the special tool of fuel.
2
CAUTION: Do not run the fuel system high-
pressure test more than twice.
Using WDS repeat the fuel system pressure test.
3
Measure and record the length of clear plastic hose
4
containing fuel for each fuel injector.
Do all of the clear plastic hoses contain fuel?
Yes
ASSEMBLE the vehicle. TEST the system for normal
operation.
No
INSTALL new fuel injectors for those injectors
where no fuel is present within the clear plastic
hose.
REFER to: Fuel Injectors - 1.8L Duratorq-TDCi
(Lynx) Diesel (303-04B Fuel Charging and Controls
- 1.8L Duratorq-TDCi (Lynx) Diesel/1.8L Duratorq-
TDDi (Lynx) Diesel, Removal and Installation).
TEST the system for normal operation.
Compare the recorded values for the clear plastic
1
hoses containing fuel.
Do all of the clear plastic hoses contain fuel and one or
more have a recorded value greater than 21 cm in
length?
Yes
INSTALL new fuel injectors for recorded values
greater than 21 cm.
REFER to: Fuel Injectors - 1.8L Duratorq-TDCi
(Lynx) Diesel (303-04B Fuel Charging and Controls
- 1.8L Duratorq-TDCi (Lynx) Diesel/1.8L Duratorq-
TDDi (Lynx) Diesel, Removal and Installation).
TEST the system for normal operation.
No
GO to A7.
Compare the recorded values for the clear plastic
1
hoses containing fuel.
Are all of the recorded values less than 21 cm and one
or more clear plastic hoses contain no fuel?
Yes
INSTALL new fuel injectors for those injectors
where no fuel is present within the clear plastic
hose.
REFER to: Fuel Injectors - 1.8L Duratorq-TDCi
(Lynx) Diesel (303-04B Fuel Charging and Controls
- 1.8L Duratorq-TDCi (Lynx) Diesel/1.8L Duratorq-
TDDi (Lynx) Diesel, Removal and Installation).
TEST the system for normal operation.
No
INSTALL a new fuel pump.
REFER to: Fuel Injection Pump - 1.8L Duratorq-
TDCi FGT (55kW/75PS) - Lynx/1.8L Duratorq-TDCi
(66kW/90PS) - Lynx/1.8L Duratorq-TDCi FGT
(66kW/90PS) - Lynx/1.8L Duratorq-TDCi VNT
(66kW/90PS) - Lynx/1.8L Duratorq-TDCi VNT
(55kW/75PS) - Lynx/1.8L Duratorq-TDCi
(81kW/110PS) - Lynx, Vehicles Built Up To:
http://vnx.su