Ford Transit 2002 Owner's Manual page 933

Fuel Charging and Controls - 1.8L
Duratorq-TDCi (Lynx) Diesel/1.8L
Duratorq-TDDi (Lynx) Diesel - Fuel
Injection One-Way Valve
Removal and Installation
Special Tool(s)
Hand Pressure Pump with Adapter Kit
310-110
General Equipment
Pneumatic vacuum gun
Small screwdriver
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when
working on or near any fuel related components. Highly flammable mixtures are always
present and may ignite. Failure to follow these instructions may result in personal injury.
CAUTION: Diesel fuel injection equipment is manufactured to very precise tolerances
and fine clearances. It is therefore essential that absolute cleanliness is observed when
working with these components. Always install blanking plugs to any open orifices or
lines.
Transit/Tourneo Connect 2002.5 (06/2002-)
Removal
1. Remove the charge air cooler.
For additional information, refer to:
Cooler - 1.8L Duratorq-TDCi (Lynx) Diesel/1.8L
Duratorq-TDDi (Lynx) Diesel (75 PS/90 PS)
(303-12 Intake Air Distribution and Filtering,
Removal and Installation).
2. Using the pneumatic vacuum
around the high-pressure fuel supply lines.
3. Disconnect the high-pressure fuel supply lines
from the fuel injection pump.
4. Using the pneumatic vacuum
around the high-pressure fuel supply lines.
5. Remove the high-pressure fuel supply lines.
Discard the supply lines.
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Charge Air
gun, clean the area
gun, clean the area