Ford Transit 2002 Owner's Manual page 960

Item 13 : Fuel injector high-pressure fuel supply lines clamp
NOTE: Make a note of the position of the fuel injection high-pressure fuel supply line
clamps.
Item 11 : Fuel injector high-pressure fuel supply line
Item 12 : Fuel injector high-pressure fuel supply line
Item 14 : Fuel injector high-pressure fuel supply line
Item 15 : Fuel injector high-pressure fuel supply line
CAUTION: Make sure that the fuel injector high-pressure fuel supply line remains in
contact with the fuel injector and fuel injection supply manifold until all unions have been
detached and cleaned. Failure to follow this instruction may result in foreign matter
ingress to the fuel injection system.
Installation Details
Item 16 : Fuel injection supply manifold
NOTE: Do not tighten the fuel injection supply manifold retaining bolts at this stage.
Item 15 : Fuel injector high-pressure fuel supply line
Item 14 : Fuel injector high-pressure fuel supply line
Item 12 : Fuel injector high-pressure fuel supply line
Item 11 : Fuel injector high-pressure fuel supply line
CAUTIONS:
Do not allow the unions to hit the ends of the fuel injector high-pressure fuel supply
line. Failure to follow this instruction may result in damage to the ends of the line and
allow foreign material to enter the fuel injection system.
Remove the blanking plugs from the fuel injector high-pressure fuel supply line at the
last possible moment. Failure to follow this instruction may result in foreign matter
ingress to the fuel injection system.
NOTE: To aid identification of the fuel injector high-pressure fuel supply lines, the unions
at the fuel injector end are etched with the cylinder number.
NOTE: Maintain pressure on the fuel injector high-pressure fuel supply line to keep the
line in contact with the fuel injector cone, while installing the union.
NOTE: Do not tighten the fuel injector high-pressure fuel supply line unions at this stage.
1. Detach the unions. Using the engine vacuum
cleaner, vacuum foreign material from the high-
pressure fuel supply line, the fuel injector and
the fuel injection supply manifold prior to
removing the fuel injector high-pressure fuel
supply line.
2. Remove the high-pressure fuel supply line and
clamp. Using the engine vacuum cleaner,
vacuum foreign material from the fuel injector
and the fuel injection supply manifold open
threaded ports.
3. Install new blanking caps to the open threaded
ports on the fuel injector and the fuel injection
supply manifold.
1. Lubricate the fuel injector high-pressure fuel
supply line union threads with clean lubricant.
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