ABB IRB 2600ID Product Manual page 6

Table of contents
3.2 Maintenance schedule and expected component life ...............................................
3.2.1 Specification of maintenance intervals ........................................................
3.2.2 Maintenance schedule .............................................................................
3.2.3 Expected component life .........................................................................
3.3 Inspection activities ...........................................................................................
3.3.1 Inspecting oil level, axis-1 gearbox .............................................................
3.3.2 Inspecting the oil level, axis 2 gearbox ........................................................
3.3.3 Inspecting the oil level, axis 3 gearbox ........................................................
3.3.4 Inspecting the oil level, axis 4 gearbox ........................................................
3.3.5 Inspecting oil level, gearbox axes 5 - 6 ........................................................
3.3.6 Inspecting the cable harness .....................................................................
3.3.7 Inspecting information labels .....................................................................
3.3.8 Inspecting the mechanical stop pin, axis 1 ...................................................
3.3.9 Inspecting additional mechanical stops .......................................................
3.3.10 Inspecting dampers .................................................................................
3.3.11 Inspecting the pressure relief valve ............................................................
3.3.12 Inspecting Signal lamp (option) ..................................................................
3.4 Replacement / Changing activities ........................................................................
3.4.1 Type of lubrication in gearboxes ................................................................
3.4.2 Changing the oil, axis 1 gearbox on floor mounted robots ...............................
3.4.3 Changing the oil, axis-1 gearbox on suspended robots ...................................
3.4.4 Changing the oil, axis-2 gearbox ................................................................
3.4.5 Changing the oil, axis-3 gearbox ................................................................
3.4.6 Changing the oil, axis-4 gearbox ................................................................
3.4.7 Changing oil, axes-5 and -6 gearboxes ........................................................
3.4.8 Replacing SMB battery .............................................................................
3.5 Cleaning ..........................................................................................................
3.5.1 Cleaning the IRB 2600/IRB 2600 ID .............................................................
4 Repair
4.1 Introduction ......................................................................................................
4.2 General procedures ...........................................................................................
4.2.1 Performing a leak-down test ......................................................................
4.2.2 Mounting instructions for bearings .............................................................
4.2.3 Mounting instructions for sealings ..............................................................
4.2.4 Cut the paint or surface on the robot before replacing parts ............................
4.2.5 The brake release buttons may be jammed after service work .........................
4.3 Complete robot .................................................................................................
4.3.1 Removing the complete cable harness ........................................................
4.3.2 Refitting the complete cable harness ..........................................................
4.3.3 Replacing the cable harness in the upper arm - IRB 2600ID ............................
4.3.4 Replacing SMB unit .................................................................................
4.3.5 Replacing the brake release board .............................................................
4.4 Upper arm .......................................................................................................
4.4.1 Replacing the complete upper arm .............................................................
4.4.2 Replacing complete tubular shaft unit .........................................................
4.4.3 Replacing wrist unit .................................................................................
4.4.4 Measuring the play, axis 5 .........................................................................
4.4.5 Measuring the play, axis 6 .........................................................................
4.4.6 Measuring the play, axis 5 (ID upper arm) ....................................................
4.4.7 Measuring the play, axis 6 (ID upper arm) ....................................................
4.5 Lower arm .......................................................................................................
4.5.1 Replacing the lower arm ...........................................................................
4.6 Frame and base ................................................................................................
4.6.1 Replacing stop pin axis 1 ..........................................................................
4.6.2 Replacing the base ..................................................................................
4.7 Motors ............................................................................................................
4.7.1 Removing motors ....................................................................................
4.7.2 Refitting motors ......................................................................................
6
© Copyright 2009-2023 ABB. All rights reserved.
116
116
117
120
121
121
126
129
131
133
135
138
140
143
145
147
149
151
151
153
161
166
170
174
178
183
188
188
191
191
192
192
193
195
198
199
200
200
212
227
239
245
250
250
260
267
274
276
278
281
284
284
292
292
295
307
307
320
Product manual - IRB 2600
3HAC035504-001 Revision: AD