Siemens SINUMERIK 840D Diagnostics Manual
  1. Manuals
  2. Brands
  3. Siemens Manuals
  4. Control Unit
  5. SINUMERIK 840D
  6. Diagnostics manual

Siemens SINUMERIK 840D Diagnostics Manual

Hide thumbs Also See for SINUMERIK 840D:
1
2
3
4
5
6
7
8
9
10
Table Of Contents
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
546
547
548
549
550
551
552
553
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586
587
588
589
590
591
592
593
594
595
596
597
598
599
600
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
619
620
621
622
623
624
625
626
627
628
629
630
631
632
633
634
635
636
637
638
639
640
641
642
643
644
645
646
647
648
649
650
651
652
653
654
655
656
657
658
659
660
661
662
663
664
665
666
667
668
669
670
671
672
673
674
675
676
677
678
679
680
681
682
683
684
685
686
687
688
689
690
691
692
693
694
695
696
697
698
699
700
701
702
703
704
705
706
707
708
709
710
711
712
713
714

Advertisement

Table of Contents

Diagnostics Guide 10/2004 Edition
sinumerik
SINUMERIK 840D/840Di/810D

Advertisement

Table of Contents
loading

Related Manuals for Siemens SINUMERIK 840D

Summary of Contents for Siemens SINUMERIK 840D

  • Page 1 Diagnostics Guide 10/2004 Edition sinumerik SINUMERIK 840D/840Di/810D...
  • Page 3 Alarms Abbreviations / References SINUMERIK 840D/840Di/810D Diagnostics Guide Valid for Control SINUMERIK 840D powerline SINUMERIK 840DE powerline (export version) SINUMERIK 840Di SINUMERIK 840DiE (export version) SINUMERIK 810D powerline SINUMERIK 810DE powerline (export version) Drive SIMODRIVE 611 digital Edition: 10.04...
  • Page 4 Trademarks SIMATIC®, SIMATIC HMI®, SIMATIC NET®, SIROTEC®, SINUMERIK®, and SIMODRIVE® are Siemens trademarks. Other product names used in this documentation may be trademarks, which, if used by third parties, could infringe the rights of their owners. More information is available on the Internet at: Other functions not described in this documentation might be execut- http://www.siemens.com/motioncontrol...
  • Page 5 For special situations related to the integrated PLC, please refer to the SIMATIC S7-300 system references. Please contact your local SIEMENS office for more detailed information about documen- tation for SINUMERIK 840D/810Di/810D and publications, which apply to all SINUMERIK controls.
  • Page 6 This document is valid for: • SINUMERIK 840D powerline software version 7 • SINUMERIK 810D powerline software version 7 • SINUMERIK 840Di controller software version 3  Siemens AG, 2004. All rights reserved SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 7 Functional alarms 060 000 - 064 999 Cycle alarms SIEMENS 065 000 - 069 999 Cycle alarms user 070 000 - 079 999 Compile cycles, manufacturer and  Siemens AG, 2004. All rights reserved SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 8 More information is available via the diagnostic function (diagnostic buffer) in SIMATIC STEP 7. The PLC alarms in the range 500000 - 899999 are configured and described by the machine manufacturer.  Siemens AG, 2004. All rights reserved VIII SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 9 Used with the safety alert symbol to indicate a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury or in property damage.  Siemens AG, 2004. All rights reserved SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 10 Notice Indicates a potential situation, which, if not avoided, may result in an undesirable result or state.  Siemens AG, 2004. All rights reserved SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...

  • Page 11: Table Of Contents

    References..........2-698 1) More detailed information is available via the diagnostic function (diagnostic buffer) in SIMATIC STEP 7.  Siemens AG, 2004. All rights reserved SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 12 Contents 10.04  Siemens AG, 2004. All rights reserved SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...

  • Page 13: Alarms

    Phone: 0180 50 50 222 (Germany) Fax: 09131 98 2176 Phone: +49 (0)180 50 50 222 (International) Fax: +49 (0)9131 98 21 76 Overview of alarms  Siemens AG, 2004. All rights reserved 1-13 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 14 - Interface signals are set. - Alarm display. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Continuation: Clear alarm with the RESET key in all channels of this mode group. Restart part program.
  • Page 15 Reactions: - Alarm display. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Check setCCAlarm/setAlarm (...) call. Program Continuation: Clear alarm with the Delete key or NC START.
  • Page 16 - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Continuation: Switch control OFF - ON. 1011...
  • Page 17 10.04 1 Alarms Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Continuation: Clear alarm with the RESET key. Restart part program. 1014 Channel %1 system error %2 Parameters:...
  • Page 18 1 Alarms 10.04 Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Continuation: Clear alarm with the RESET key in all channels of this mode group. Restart part program.
  • Page 19 - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Continuation: Switch control OFF - ON. 1031...
  • Page 20 - Local alarm reaction. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-20 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 21 • Drive machine data • Option data • Setting data • User variable • Global subroutines • Cycles and macros, as well as • PLC machine data  Siemens AG, 2004. All rights reserved 1-21 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 22 SRAM is deleted with the next module reset. The NC data memory is cleared during this operation. Reactions: - NC not ready. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-22 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 23 - NC not ready. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-23 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 24 - NC Stop on alarm. Remedy: Fast nibbling and punching simultaneously in one channel only. Program Continuation: Clear alarm with the RESET key. Restart part program.  Siemens AG, 2004. All rights reserved 1-24 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 25 The assignment of a machine axis to a channel by the machine data 20070 AXCONF_MACHAX_USED must be contiguous. At system power-up (Power On) gaps are detected and displayed as an alarm.  Siemens AG, 2004. All rights reserved 1-25 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 26 • Geometry axis index: 1, 1. 0, 2nd channel: 2, 2. 0, 2nd channel: 0 • Geometry axis index: 2, 1. 0, 2nd channel: 3, 2. 0, 2nd channel: 3  Siemens AG, 2004. All rights reserved 1-26 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 27 %1 = Channel number %2 = String: MD identifier %3 = Axis index Definitions: An axis may only be defined once as a geometry axis.  Siemens AG, 2004. All rights reserved 1-27 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 28 NCU or zero must be entered as master NCU. An assignment can only be made with MA_AXCONF_ASSIGN_MASTER_NCU if the machine axis is also addressed via a channel ($MC_AXCONF_MACHAX_USED+$MN_AXCONF_LOGIC_MACHAX_TAB).  Siemens AG, 2004. All rights reserved 1-28 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 29 • The identifier must begin with 2 arbitrary capital letters but not with $ (reserved for sys- tem variable). • The identifier must not be a keyword of the NC language (e.g. POSA).  Siemens AG, 2004. All rights reserved 1-29 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 30 - NC not ready. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-30 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 31 NCU in the NCU group. Example: Container1 location1 was referenced twice incorrectly • MN_AXCONF_LOGIC_MACHAX_TAB[0] = CT1_SL1 • MN_AXCONF_LOGIC_MACHAX_TAB[6] = CT1_SL1  Siemens AG, 2004. All rights reserved 1-31 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 32 The program must be canceled with Reset and the zero offset deselected before activat- ing the axis container switch. Program Continuation: Clear alarm with the RESET key. Restart part program.  Siemens AG, 2004. All rights reserved 1-32 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 33 The program must be aborted with the RESET key and the external zero point offset deselected before the container is advanced. Program Continuation: Clear alarm with the RESET key. Restart part program.  Siemens AG, 2004. All rights reserved 1-33 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 34 %1 = String: MD identifier %2 = Index: MD array %3 = NCU number %4 = Machine axis number Definitions: The link axis is not referenced by any channel.  Siemens AG, 2004. All rights reserved 1-34 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 35 - Mode group not ready, also effective for single axes - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-35 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 36 - NC not ready. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-36 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 37 • 1. parameter: Position control or IPO cycle time of this NCU • 2. parameter: Position control or IPO cycle time of another NCU  Siemens AG, 2004. All rights reserved 1-37 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 38 - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Correct the specified machine data. Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-38 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 39 Changes in the buffered memory, which have been made since the last backup copy update, have been lost. Backup copies of the buffered memory are updated (on the hard disk) every time the control is shut down normally.  Siemens AG, 2004. All rights reserved 1-39 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 40 4071 Check absolute encoder position Definitions: A machine date has been changed influencing the value of an absolute encoder position. Please check the position values.  Siemens AG, 2004. All rights reserved 1-40 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 41 %1 = New value of machine data %2 = Machine data number %3 = Number of bytes requested that exceeded availability %4 = Type of memory  Siemens AG, 2004. All rights reserved 1-41 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 42 Program Continuation: Clear alarm with the RESET key. Restart part program 4090 Too many errors during power-up Definitions: More than <n> errors occurred during control power-up.  Siemens AG, 2004. All rights reserved 1-42 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 43 Check the specified values and modify accordingly (see MD_CURRCTRL_CYCLE_TIME and MD_SPEEDCTRL_CYCLE_TIME). Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-43 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 44 The DP cycle in SDB1000 contains an error and cannot be set. The default value of $MN_SYSCLOCK_CYCLE_TIME is set. Reactions: - Alarm display. Remedy: Correct SDB1000 Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-44 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 45 While ramping up, the machine data will be checked for the following upper and lower lim- its: • 0 <= $MC_MM_ABSBLOCK_BUFFER_CONF[0] <= 8 • 0 <= $MC_MM_ABSBLOCK_BUFFER_CONF[1] <= ($MC_MM_IPO_BUFFER_SIZE + $MC_MM_NUM_BLOCKS_IN_PREP). Alarm 4152 is issued if the limits are violated.  Siemens AG, 2004. All rights reserved 1-45 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 46 An invalid M function number has been assigned for activation of ASUP. An illegal M number has been assigned in machine data $MN_EXTERN_M_NO_SET_INT or $MN_EXTERN_M_NO_DISABLE_INT for the configuration of the M number range for activation/deactivation of the interrupt program.  Siemens AG, 2004. All rights reserved 1-46 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 47 Channel %1 M auxiliary function number %2 used several times (%3 and %4) Parameters: %1 = Channel number %2 = M auxiliary function number %3 = MD identifier %4 = MD identifier  Siemens AG, 2004. All rights reserved 1-47 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 48 The geometry axes represent a Cartesian coordinate system and therefore the declara- tion of a geometry axis as rotary axis leads to a definition conflict.  Siemens AG, 2004. All rights reserved 1-48 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 49 Channel %1 spindle %2 declared repeatedly Parameters: %1 = Channel number %2 = Axis name, spindle number Definitions: The spindle number exists more than once in the channel.  Siemens AG, 2004. All rights reserved 1-49 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 50 - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Alarm reaction delay is canceled.  Siemens AG, 2004. All rights reserved 1-50 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 51 The specified machine data assigns a digital input/output byte or an analog input/output signal the processing of which has not been activated to an NC function.  Siemens AG, 2004. All rights reserved 1-51 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 52 - NC not ready. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-52 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 53 - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. Check hardware. Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-53 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 54 Axis %1 function %2 %3 and %4 not allowed Parameters: %1 = String: Axis identifier %2 = String: MD identifier %3 = String: Bit %4 = String: MD identifier  Siemens AG, 2004. All rights reserved 1-54 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 55 %2 = Transformer type %3 = Number of the orientable toolholder %4 = Number of the orientation transformation that is to be parameterized with the orient- able toolholder  Siemens AG, 2004. All rights reserved 1-55 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 56 Clear alarm with the RESET key. Restart part program. 4342 Channel %1 invalid machine data for general 5-axis transformation error no. %2 Parameters: %1 = Channel number %2 = Error type  Siemens AG, 2004. All rights reserved 1-56 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 57 $MC_TRAFO_TYPE_4 = 8192. In this case, only values 1, 2 or 3 may be entered in the associated list (e.g. $MC_TRACON_CHAIN_1[...]).  Siemens AG, 2004. All rights reserved 1-57 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 58 Channel %1 axis identifier %2 machine data %3 not consistent with machine data Parameters: %1 = Channel number %2 = String: Axis identifier %3 = String: MD identifier %4 = String: MD identifier  Siemens AG, 2004. All rights reserved 1-58 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 59 In order to ensure compatible handling of "old" data backups, the "old" values are taken from $MC_RESET_MODE_MASK and entered in $MC_GCODE_RESET_MODE. Reactions: - Alarm display. Remedy: Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-59 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 60 MDs. Program Continuation: Clear alarm with the RESET key in all channels of this mode group. Restart part program.  Siemens AG, 2004. All rights reserved 1-60 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 61 • _N_CHc_GD7 - User: 7. GUD block defined by _N_GUD7_DEF, channel-specific • _N_CHc_GD8 - User: 8. GUD block defined by _N_GUD8_DEF, channel-specific • _N_CHc_GD9 - User: 9. GUD block defined by _N_GUD9_DEF, channel-specific  Siemens AG, 2004. All rights reserved 1-61 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 62 No remedial measures are required. Any user data that are required must be input again. Program Continuation: Clear alarm with the RESET key. Restart part program.  Siemens AG, 2004. All rights reserved 1-62 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 63 The alarm is only a notice. There is no interference with any NCK functions. It shows that the NCK has less free user memory available than specified by Siemens for this control variant. The value of the actually available free user memory can also be taken from the machine data $MN_INFO_FREE_MEM_DYNAMIC, $MN_INFO_FREE_MEM_STATIC.
  • Page 64 %1 = Channel ID %2 = Magazine number Definitions: The desired tool change is not possible. The magazine with the specified number is not available.  Siemens AG, 2004. All rights reserved 1-64 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 65 The specified command has been answered by PLC with an invalid acknowledgement in the current combination. The following assignments are defined for "command no.": 1 Move tool, load or unload magazine 2 Prepare tool change  Siemens AG, 2004. All rights reserved 1-65 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 66 Possible command number values are described for alarm 6405. Reactions: - NC Start disable in this channel. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-66 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 67 Channel %1 tool %2 / Duplo no. %3 has reached its prewarning limit with D = %4 Parameters: %1 = Channel number %2 = Tool identifier (name) %3 = Duplo number %4 = D number  Siemens AG, 2004. All rights reserved 1-67 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 68 - Alarm display. Remedy: For information only. The user must decide what to do. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-68 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 69 - Alarm display. Remedy: For information only. The user must decide what to do. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-69 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 70 - Interface signals are set. - Alarm display. Remedy: Check whether the magazine data have been defined correctly. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-70 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 71 • Check whether the load/unload position is of 'load location' type. See also $TC_MPP1. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-71 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 72 - Interface signals are set. - Alarm display. Remedy: Select another function, another toolholder/spindle, position tool on toolholder/spindle. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-72 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 73 6442 Channel %1 function not executable. No tool assigned to desired magazine/maga- zine location %2. Parameters: %1 = Channel ID %2 = Magazine/magazine location no.  Siemens AG, 2004. All rights reserved 1-73 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 74 Channel %1 block %2 tool change not possible. Tool holder/spindle number = %3 not defined. Parameters: %1 = Channel ID %2 = Block number, label %3 = Tool holder/spindle number  Siemens AG, 2004. All rights reserved 1-74 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 75 The desired tool change is not possible. The indicated magazine location is not available in the indicated magazine. Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-75 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 76 Too many directories in the NC memory Definitions: The number of directories in the file system of the NCK has reached the maximum limit. Reactions: - Alarm display.  Siemens AG, 2004. All rights reserved 1-76 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 77 Too many files are being accessed simultaneously on the NC card. Reactions: - Alarm display. Remedy: Repeat the action later. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-77 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 78 - Alarm display. Remedy: Wait until the write procedure is terminated. Program Continuation: Alarm display showing cause of alarm disappears. No further operator action necessary.  Siemens AG, 2004. All rights reserved 1-78 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 79 Use a compatible NC card or enter the new manufacturer code/device code in MD $MN_PERMISSIVE_FLASH_TAB after consultation with SIEMENS. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-79 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 80 - Alarm display. Remedy: Apart from reducing the number of CC alarms, no remedial measures are possible at the present time. (contact SIEMENS AG, System Support for A&D MC products, Hotline (Tel.: see alarm 1000) Program Continuation: Clear alarm with the Delete key or NC START.
  • Page 81 %1 = (string) name of the specific .elf file %2 = (int) required option bit (hex) Definitions: Alarm for SIEMENS compile cycles. This alarm appears when the option bit required for a SIEMENS compile cycle is not set. Reactions: - NC not ready.
  • Page 82 - Alarm display. Remedy: Modify definition files /_N_DEF_DIR/_N_MACCESS_DEF or /_N_DEF_DIR/_N_UAC- CESS_ DEF. Please see the Siemens Programming Guide or the OEM documentation for the language commands permissible for the relevant system configurations. Program Continuation: Clear alarm with the RESET key. Restart part program...
  • Page 83 - Alarm display. Remedy: Please inform the authorized personnel/service department. • Purchase option • Use less PLC user memory Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-83 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 84 - NC not ready. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-84 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 85 - Alarm display. Remedy: Please inform the authorized personnel/service department. For retrofitting the option, please refer to your machine manufacturer or to a sales representative of SIEMENS AG, A&D MC. Program Continuation: Clear alarm with the Delete key or NC START.
  • Page 86 Clear alarm with the Delete key or NC START. 8081 %1 options are activated that are not licensed by the license key Parameters: %1 = Number of non-licensed options  Siemens AG, 2004. All rights reserved 1-86 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 87 Program Continuation: Switch control OFF - ON. 8100 Channel %1 block %2: function not possible Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2004. All rights reserved 1-87 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 88 20700: REFP_NC_START_LOCK (NC Start without reference point) you can decide whether the axis must be referenced before NC Start or not. The start of referencing can be enabled channel-specific or axis-specific.  Siemens AG, 2004. All rights reserved 1-88 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 89 Press RESET. Program Continuation: Clear alarm with the Delete key or NC START. 10208 Channel %1 continue program with NC start Parameters: %1 = Channel number  Siemens AG, 2004. All rights reserved 1-89 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 90 This is an indication of possible discrepancies. The program continues if no acknowledg- ment is called for. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-90 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 91 An error occurred while a command was active, with the result that the sequence could not be continued. Reactions: - Alarm display. Remedy: Activate the command again. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-91 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 92 The channel is not in the stopped state. Reorganization is therefore impossible. Reactions: - Alarm display. Remedy: Press NC Stop and perform the action again. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-92 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 93 Clear alarm with the RESET key. Restart part program. 10251 [up to SW 3.x only] Channel %1 Parameters: %1 = Channel number Definitions: REORG is not possible at present.  Siemens AG, 2004. All rights reserved 1-93 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 94 - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Press RESET. Program Continuation: Clear alarm with the RESET key. Restart part program.  Siemens AG, 2004. All rights reserved 1-94 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 95 - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-95 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 96 • Program a longer path and/or a lower traversing rate. • Output auxiliary function in another block (program section). Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-96 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 97 Reduce the spindle speed, thread lead increase or path length in the NC program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-97 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 98 WAITS for spindles until the positioning axes or positioning spindles have also reached their target position. Example for axes: N100 POSA[U]=100 N125 WAITP[U] N130 X... Y... U...  Siemens AG, 2004. All rights reserved 1-98 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 99 DBX 12.3) or "2nd software limit switch minus" (DB 31 - 61, DBX 12.2) check whether the 2nd software limit switch is selected. Program Continuation: Alarm display showing cause of alarm disappears. No further operator action necessary.  Siemens AG, 2004. All rights reserved 1-99 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 100 • Error no. = 1 => either an incorrect gantry unit has been entered or the designation of the following axis is incorrect. • Error no. = 2 => master axis has been specified more than once.  Siemens AG, 2004. All rights reserved 1-100 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 101 2: Master axis grouping 2 12: Slave axis grouping 2 3: Master axis grouping 3 13: Slave axis grouping 3 Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-101 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 102 %2 = Gantry unit Definitions: No further explanation. Reactions: - Alarm display. Remedy: Program Continuation: Alarm display showing cause of alarm disappears. No further operator action necessary.  Siemens AG, 2004. All rights reserved 1-102 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 103 Remedy: Protection zone can be traversed after a new NC Start. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-103 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 104 It is therefore not certain that the protection zones will not be violated. This is just a warning message without further reactions. Reactions: - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-104 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 105 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Modify program. Program Continuation: Clear alarm with the RESET key. Restart part program.  Siemens AG, 2004. All rights reserved 1-105 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 106 This alarm is generated if it is determined during block preparation that the programmed path of the axis will result in exceeding the working area limitation.  Siemens AG, 2004. All rights reserved 1-106 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 107 - Correction block is reorganized. - Local alarm reaction. - Interface signals are set. - Alarm display. - NC Stop on alarm at block end.  Siemens AG, 2004. All rights reserved 1-107 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 108 - Correction block is reorganized. - Local alarm reaction. - Interface signals are set. - Alarm display. - NC Stop on alarm at block end.  Siemens AG, 2004. All rights reserved 1-108 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 109 • Perform retraction with a straight line instead of a circle. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-109 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 110 (Outside corners are not critical because the equidistants are lengthened or intermediate blocks are inserted so that there is always a point of inter- section).  Siemens AG, 2004. All rights reserved 1-110 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 111 Channel %1 block %2 deselection of the tool radius compensation only possible in linear block Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2004. All rights reserved 1-111 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 112 On deselection of the cutter radius compensation, the programmed end point is within the compensation circle. If this point were in fact to be approached without compensation, there would be a contour violation.  Siemens AG, 2004. All rights reserved 1-112 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 113 - Correction block is reorganized. - Local alarm reaction. - Interface signals are set. - Alarm display. - NC Stop on alarm at block end.  Siemens AG, 2004. All rights reserved 1-113 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 114 If compensation is possible everywhere or nowhere on the ellipse, then ellipses are also permissible that cover more than one full revolution.  Siemens AG, 2004. All rights reserved 1-114 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 115 (e.g. 5-axis transformation) the tool length compensation is altered.  Siemens AG, 2004. All rights reserved 1-115 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 116 - Correction block is reorganized. - Local alarm reaction. - Interface signals are set. - Alarm display. - NC Stop on alarm at block end.  Siemens AG, 2004. All rights reserved 1-116 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 117 Channel %1 block %2 change of corner type due to change of orientation with active tool radius compensation Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2004. All rights reserved 1-117 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 118 3D face milling. This is not allowed.  Siemens AG, 2004. All rights reserved 1-118 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 119 With CUT2DF, the axis can be a positioning axis perpendicular to the machining plane; with all other types of compensation (CUT2DF, CUT3DC, CUT3DF, CUT3DFF), all geometry axes must be operated as such.  Siemens AG, 2004. All rights reserved 1-119 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 120 (termination of radius compensation and new approach). To continue machining, activate the CANCEL key and perform a restart.  Siemens AG, 2004. All rights reserved 1-120 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 121 This alarm occurs, if an attempt is made to apply the tool radius compensation to a curve type for which this function is not implemented. The only cause at present: Involute with 3D tool radius compensation.  Siemens AG, 2004. All rights reserved 1-121 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 122 - NC Stop on alarm at block end. Remedy: Use another tool. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-122 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 123 This situation only occurs if the first subblock is also the last block of a program, or if the first subblock is followed by a block with a preprocessor stop.  Siemens AG, 2004. All rights reserved 1-123 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 124 Channel %1 block %3 axis %2 is not a geometry axis Parameters: %1 = Channel number %2 = Axis name, spindle number %3 = Block number, label  Siemens AG, 2004. All rights reserved 1-124 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 125 ... machine axis index) must be used to assign it to a channel (channel axis index 1 or 2). Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-125 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 126 Please inform the authorized personnel/service department. Enter a different velocity in machine data 32060 MA_POS_AX_VELO. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-126 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 127 20200 CHFRND_MAXNUM_DUMMY_BLOCKS (dummy blocks with chamfers/radii) to the maximum number of dummy blocks. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-127 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 128 Modify NC program of continue program without modifications after CANCEL and Start or with Start alone. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-128 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 129 Clear alarm with NC START or RESET key and continue the program. 10910 Channel %1 block %2 irregular velocity waveform of one path axis Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2004. All rights reserved 1-129 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 130 Clear alarm with the Delete key or NC START. 10913 Channel %1 block %2 negative feed profile is ignored Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2004. All rights reserved 1-130 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 131 Definitions: The following errors occurred in the subroutine for the contour during stock removal: • Full circle • Overlapping contour elements • Wrong start position  Siemens AG, 2004. All rights reserved 1-131 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 132 30 machining cuts. The number of columns (11) is a fixed quantity. Program Continuation: Clear alarm with the RESET key. Restart part program.  Siemens AG, 2004. All rights reserved 1-132 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 133 %2 = Block number, label %3 = Number of curve table Definitions: The conditions for converting a programmed contour to a curve table were not fulfilled in this block.  Siemens AG, 2004. All rights reserved 1-133 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 134 - Interface signals are set. - Alarm display. Remedy: Correct the part program and start it again. Program Continuation: Clear alarm with the RESET key. Restart part program.  Siemens AG, 2004. All rights reserved 1-134 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 135 MM_ARCLENGTH_SEGMENTS defines how many polynomial segments can be used per block in order to approximate the arc length function. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-135 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 136 - Correction block is reorganized. - Local alarm reaction. - Interface signals are set. - Alarm display. - NC Stop on alarm at block end.  Siemens AG, 2004. All rights reserved 1-136 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 137 Channel %1 block %2 address %3 programmed repeatedly Parameters: %1 = Channel number %2 = Block number, label %3 = Source string of the address  Siemens AG, 2004. All rights reserved 1-137 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 138 Apply non-modal address modifications only for permissible addresses, in accordance with the Programming Guide. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-138 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 139 Programming Guide. The names of these addresses can be altered by machine data. e.g.: DIN identifier -> Configured identifier G01 -> LINE, G04 -> WAIT ...  Siemens AG, 2004. All rights reserved 1-139 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 140 N10 IF GOTOF ... ; the condition for the jump is missing! Example 2: N10 DEF INT VARI=5 N11 X VARI ; the operation is missing for the X and VARI variables  Siemens AG, 2004. All rights reserved 1-140 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 141 G function, e.g. G1 I10 X20 Y30 F1000. An interpolation parameter must not be programmed in the linear block. Reactions: - Correction block - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-141 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 142 In the full configuration of the control functions are possible that are not yet implemented in the current version. Reactions: - Correction block - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-142 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 143 R1 = 9 876 543 210 Correct: R1 = 9 876 543 210. Value range INTEGER: Value range REAL: 2-1022 to 2+1023 Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-143 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 144 Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-144 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 145 Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-145 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 146 GRAM CORRECT. The correction pointer positions on the incorrect block. Nested macros must be replaced by the full program information. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-146 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 147 The name of the macro to be selected by the instruction DEFINE is already defined in the control as: Macro name Keyword Variable Configured identifier.  Siemens AG, 2004. All rights reserved 1-147 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 148 The assignment takes place in the subroutine call on the basis of the position of the vari- able name and not on the basis of the name!  Siemens AG, 2004. All rights reserved 1-148 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 149 Variable A is supplied with the axis in R_TABLE Variable B missing! Reactions: - Correction block - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-149 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 150 2) String length 0 => FALSE, otherwise TRUE. *) At type conversion from REAL to INT fractional values that are >=0.5 are rounded up, others are rounded down.  Siemens AG, 2004. All rights reserved 1-150 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 151 Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-151 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 152 • If new macro definitions are to be introduced -> increase machine data 18160 MM_NUM_USER_MACROS  Siemens AG, 2004. All rights reserved 1-152 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 153 Single character access, partial frame access, omitted indices not possible. A non-existent element was addressed on initializing this array.  Siemens AG, 2004. All rights reserved 1-153 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 154 2 letters (but the 1st sign must not be "§") and may be up to a maximum of 32 characters. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-154 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 155 Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-155 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 156 Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-156 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 157 The desired protection level is either beyond the permitted value range or the protec- tion level change is not allowed. (The REDEF instruction is only executable in INITIAL_INI blocks on SINUMERIK 840D, P1 (6/94)). The protection level may be changed only if: 1.
  • Page 158 • If necessary, use the local variable for storing intermediate results. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-158 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 159 After editing, for example, several macros in the block or a multiple nesting, this limit can be exceeded. Reactions: - Correction block - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-159 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 160 • Check the option (machine data are only effective when the option is enabled). Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-160 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 161 Press key NC Stop and select "Correction block" function by pressing softkey "Program correct". The correction indicator is set to the incorrect block. • Correct the name used (typing error)  Siemens AG, 2004. All rights reserved 1-161 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 162 The predefined subprogram %3 specified here is not allowed in a block with motion syn- chronous action. It may only be contained in a "normal" block. Reactions: - Correction block - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-162 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 163 3. The displayed variable must not be programmed as an online evaluated parameter of a synchronous procedure, e.g. DO SYNFCT(1, $AC_PARAM[0], $SA_OSCILL_REVERSE_POS2[Z]) Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-163 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 164 SYNFCT and as input variables for PUTFTOCF. Motion synchronous access is possible here. Example: PUTFTOCF(1, $AA_OVR, 2, 1, 2) The variable $AA_OVR is not allowed here.  Siemens AG, 2004. All rights reserved 1-164 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 165 - Interface signals are set. - Alarm display. Remedy: Modify part program: Use variables of the same type. Program Continuation: Clear alarm with the RESET key. Restart part program.  Siemens AG, 2004. All rights reserved 1-165 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 166 The ID in a synchronous action is always permanent, and cannot be changed in the inter- polation cycle. Reactions: - Correction block - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-166 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 167 Temporarily store single characters in user-defined CHAR variable and transfer this. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-167 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 168 At the present time, the max. nesting depth is 8. Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-168 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 169 %3 = Name of the technology cycle call Definitions: In a technology cycle it is not possible to call a subroutine or another technology cycle.  Siemens AG, 2004. All rights reserved 1-169 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 170 Definitions: The programmed language element is not allowed or unknown in external language mode. Only the language elements from Siemens mode which are used for subprogram calls (except for Lxx) and the language constructs for program repetition with REPEAT (UNTIL) are allowed.
  • Page 171 In a block with plane selection (G17 _ G19), a basic axis of the coordinate system must not be programmed together with the parallel axis assigned to it. Reactions: - Correction block - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-171 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 172 NCPROG or NCUPROG have been set to a non-existing file. Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-172 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 173 Clear alarm with NC START or RESET key and continue the program. 14010 Channel %1 block %2 invalid default parameter in subroutine call Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2004. All rights reserved 1-173 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 174 Subroutines can be called from the main program, and these in turn may have a nesting depth of 7. In interrupt routines the maximum number of levels is 4!  Siemens AG, 2004. All rights reserved 1-174 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 175 Clear alarm with NC START or RESET key and continue the program. 14016 Channel %1 block %2 error when calling the subroutine via M/T function Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2004. All rights reserved 1-175 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 176 - Interface signals are set. - Alarm display. Remedy: Modify parts program. Please see the Siemens Progamming Guide or OEM documenta- tion for the language commands permissible for the relevant system configuration. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
  • Page 177 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Modify part program. Program Continuation: Clear alarm with the RESET key. Restart part program.  Siemens AG, 2004. All rights reserved 1-177 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 178 - Interface signals are set. - Alarm display. Remedy: Modify part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-178 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 179 - Interface signals are set. - Alarm display. Remedy: Modify part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-179 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 180 - NC Stop on alarm at block end. Remedy: Modify part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-180 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 181 • For the part program line with the NC language substitution, a non-modal synchronized action has been programmed as well.  Siemens AG, 2004. All rights reserved 1-181 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 182 Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-182 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 183 Clear alarm with NC START or RESET key and continue the program. 14090 Channel %1 block %2 invalid D number Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2004. All rights reserved 1-183 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 184 3. The keyword POS/POSA has been used for a spindle. (The keywords SPOS and SPOSA must be programmed for the spindle positions). Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-184 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 185 - Interface signals are set. - Alarm display. Remedy: Modify part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-185 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 186 (axis name) of the function AXNAME to determine whether a geometry, chan- nel or machine axis of this name has been configured by means of the machine data:  Siemens AG, 2004. All rights reserved 1-186 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 187 • Enter the machine data for this transformation grouping and then activate by "Power On". Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-187 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 188 Program only one type, in other words when transformation is switched on program either Euler angles only or orientation vectors (direction vectors) only. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-188 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 189 - Interface signals are set. - Alarm display. Remedy: Modify part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-189 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 190 Clear alarm with NC START or RESET key and continue the program. 14118 Channel %1 block %2 no end orientation programmed Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2004. All rights reserved 1-190 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 191 - Interface signals are set. - Alarm display. Remedy: Modify part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-191 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 192 - Interface signals are set. - Alarm display. Remedy: Modify part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-192 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 193 Clear alarm with the RESET key. Restart part program. 14133 Channel %1 block %2 G code for orientation definition not allowed Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2004. All rights reserved 1-193 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 194 - Interface signals are set. - Alarm display. Remedy: Modify the NC program Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-194 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 195 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Modify the program. Program Continuation: Clear alarm with the RESET key. Restart part program.  Siemens AG, 2004. All rights reserved 1-195 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 196 Channel %1 block %2 tool carrier: invalid orientation. Error code: %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Error code  Siemens AG, 2004. All rights reserved 1-196 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 197 Parameters: %1 = Channel number %2 = Block number, label %3 = Invalid parameter of the orientable toolholder %4 = Number of the orientable toolholder  Siemens AG, 2004. All rights reserved 1-197 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 198 Linear or spline interpolation must be active with MOVT (G0, G1, ASPLINE, BSPLINE, CSPLINE). Reactions: - Correction block is reorganized. - Interpreter stop - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-198 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 199 Clear alarm with NC START or RESET key and continue the program. 14170 Channel %1 block %2 illegal interpolation type with tool length compensation Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2004. All rights reserved 1-199 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 200 - NC Stop on alarm at block end. Remedy: Modify part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-200 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 201 Channel %1 block %2 D number and H number programmed simultaneously Parameters: %1 = Channel number %2 = Block number, label Definitions: A D word and H word have been programmed simultaneously.  Siemens AG, 2004. All rights reserved 1-201 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 202 G function. G110 ... last programmed point in the plane, G111 ... zero point of the current work, G112 ... last pole  Siemens AG, 2004. All rights reserved 1-202 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 203 Clear alarm with NC START or RESET key and continue the program. 14260 Channel %1 block %2 pole angle too large Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2004. All rights reserved 1-203 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 204 %2 = Block number, label Definitions: A polynominal degree greater than five was programmed for the polynominal interpola- tion. You can only program polynomials up to the 5th degree.  Siemens AG, 2004. All rights reserved 1-204 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 205 DRF movement 2: Block with velocity override of the path cannot be executed as the handwheel performs a DRF movement for this axis of the path  Siemens AG, 2004. All rights reserved 1-205 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 206 The required transformation is not available. Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-206 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 207 • The current machine axis position is unsuitable for selection (e.g. selection in the pole) (-> change position slightly). • Parameterization via machine data has an error.  Siemens AG, 2004. All rights reserved 1-207 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 208 Clear alarm with NC START or RESET key and continue the program. 14412 Channel %1 block %2 transformation active at geometry axis changeover Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2004. All rights reserved 1-208 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 209 Remedy: Change part program and delete active tangential control with TANGDEL. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-209 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 210 - Interface signals are set. - Alarm display. Remedy: Modify part program Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-210 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 211 Channel %1 block %2 illegal PROC instruction in data definition section Parameters: %1 = Channel number %2 = Block number, label Definitions: The PROC statement may only be programmed at the beginning of the subroutine.  Siemens AG, 2004. All rights reserved 1-211 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 212 - Correction block is reorganized. - Local alarm reaction. - Interface signals are set. - Alarm display. - NC Stop on alarm at block end.  Siemens AG, 2004. All rights reserved 1-212 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 213 Channel %1 block %2 contour tool: edge D%3 completely encircles edge D%4 Parameters: %1 = Channel number %2 = Block number, label %3 = Edge number, label %4 = Edge number, label  Siemens AG, 2004. All rights reserved 1-213 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 214 %3 = Edge number, label Definitions: No negative radii are permitted for contour tools, i.e. the sum of basic radius and wear value must be at least 0.  Siemens AG, 2004. All rights reserved 1-214 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 215 -1: The tool was deleted. -2: The number of contour elements (edges) explaining the tool, has changed.  Siemens AG, 2004. All rights reserved 1-215 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 216 %2 = Block number, label Definitions: The reload buffer for "execute from external" could not be deleted. Possible cause: MMC/ PLC communication was not terminated.  Siemens AG, 2004. All rights reserved 1-216 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 217 If NCK input 5 changes to "1" the subroutine LIFT_Z should be started with the highest priority. N100 SETINT (5) PRIO = 1 LIFT_Z Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-217 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 218 OEM application) error-free execution is possible on repeating the program or operator action. Otherwise, the A&D MC system support should be contacted with a precise description of the error situation: (contact SIEMENS AG, System Support for A&D MC products, Hotline (Tel.: see alarm 1000) Program Continuation: Switch control OFF - ON.
  • Page 219 On parameter %3= 0 - 3: If the alarm or alarms occur on RESET: Check the settings of machine data $MC_RESET_MODE_MASK, $MC_TOOL_RESET_VALUE, $MC_TOOL_PRESEL_RESET_VALUE, $MC_TOOL_RESET_NAME (only if tool management is active),  Siemens AG, 2004. All rights reserved 1-219 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 220 1. Modify part program. 2. Modify machine data: 24110 TRAFO_AXES_IN_n 21522 TRACLG_GRINDSPI_NR 21524 TRACLG_CTRLSPI_NR. Program Continuation: Clear alarm with the RESET key. Restart part program.  Siemens AG, 2004. All rights reserved 1-220 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 221 Clear alarm with the RESET key. Restart part program. 14750 Channel %1 block %2 too many auxiliary functions programmed Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2004. All rights reserved 1-221 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 222 - Interface signals are set. - Alarm display. Remedy: Modify part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-222 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 223 Clear alarm with NC START or RESET key and continue the program. 14758 Channel %1 block %2 programmed value not available Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2004. All rights reserved 1-223 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 224 Rapid delete distance-to-go for synchronous actions is not allowed with DELDTG when tool radius compensation is active. Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-224 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 225 The link variables are not transferred until one of the next interpolation cycles. The assignment is not lost! Reactions: - Alarm display. - Warning display.  Siemens AG, 2004. All rights reserved 1-225 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 226 - Alarm display. - NC Stop on alarm. Remedy: Change less setting or machine data at the same time. Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-226 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 227 Definitions: A non-released option has been used in the block. Brief identification description LaserCtrl option ClearCtrl option FeedAdapt option AaTOff option Tang option LeadCtab option  Siemens AG, 2004. All rights reserved 1-227 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 228 - Alarm display. Remedy: • Modify part program. • Activate function. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-228 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 229 A value outside of the permissible input range of the programmed acceleration has been used. Values of between 1 and 200 % are possible. Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-229 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 230 %1 = Channel number %2 = Block number, label Definitions: On selecting grinding wheel surface speed programming with GWPSON, one of the fol- lowing errors occurred:  Siemens AG, 2004. All rights reserved 1-230 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 231 • $TC_TPG9: Compensation parameters for radius computation, e.g. 3 for $TC_GP3. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-231 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 232 Clear alarm with NC START or RESET key and continue the program. 14830 Channel %1 block %2 wrong feed type selected Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2004. All rights reserved 1-232 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 233 Clear alarm with NC START or RESET key and continue the program. 14920 Channel %1 block %2 intermediate point of circle incorrect Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2004. All rights reserved 1-233 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 234 With a CHANDATA instruction, the data input for a channel is selected that has not been activated. For structural reasons, the input of multi-channel data must take place twice.  Siemens AG, 2004. All rights reserved 1-234 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 235 Similar alarms: 15020, 15021. Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-235 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 236 Consequently, it is no longer possible to REORG the preprocessing memory up to the next coincidence point. Reactions: - Alarm display.  Siemens AG, 2004. All rights reserved 1-236 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 237 15165 Channel %1 block %2 error when translating or interpreting Asup %3 Parameters: %1 = Channel number %2 = Block number, label %3 = String  Siemens AG, 2004. All rights reserved 1-237 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 238 SPF file. The compiled program was deleted and during start the sub- routine is executed instead of the compiled program. Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-238 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 239 Clear alarm with the Delete key or NC START. 15185 Channel %1 %2 errors in INI file Parameters: %1 = Channel number %2 = Number of detected errors  Siemens AG, 2004. All rights reserved 1-239 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 240 - Alarm display. Remedy: Enter only positive number of passes within the range of values. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-240 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 241 %2 = Block number, label Definitions: The specified program has been searched to the end of the program without the selected search target having been found.  Siemens AG, 2004. All rights reserved 1-241 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 242 %3 = Source symbol Definitions: During block search, commands for switching, deleting and defining of the electronic gear are not executed and not gathered but simply skipped.  Siemens AG, 2004. All rights reserved 1-242 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 243 Clear alarm with the RESET key. Restart part program. 15420 Channel %1 block %2 instruction in current mode not allowed Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2004. All rights reserved 1-243 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 244 The function CSHEAR has been called with an illegal (impossible) angle of shear, e.g. when the sum of angles between the axis vectors is greater than 360 degrees.  Siemens AG, 2004. All rights reserved 1-244 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 245 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Modify part program. Program Continuation: Clear alarm with the RESET key. Restart part program.  Siemens AG, 2004. All rights reserved 1-245 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 246 In the part program, no axis or a traversing path of zero has been programmed with the command MEAS (measure with deletion of distance-to-go). Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-246 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 247 %2 = Block number, label Definitions: LIFTFAST without interrupt routine (Asup) has been programmed. The channel is stopped after the lift motion has been carried out.  Siemens AG, 2004. All rights reserved 1-247 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 248 • An axis to be repositioned was an infeed axis for a oscillating axis in the interrupted block; now it can no longer be traversed as one. Remedy: Change the axis back to "POS axis" state before repositioning.  Siemens AG, 2004. All rights reserved 1-248 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 249 SPCON and SPCOF. Positioning mode: Position control (spindle position under SPOS/SPOSA) Oscillating mode:  Siemens AG, 2004. All rights reserved 1-249 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 250 Permissible values are 1 - 4 if on-line tool radius compensation is allowed (see machine data ONLINE_CUTCOM_ENABLE), otherwise values 1 - 3.  Siemens AG, 2004. All rights reserved 1-250 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 251 Clear alarm with NC START or RESET key and continue the program. 16200 Channel %1 block %2 spline and polynominal interpolation not available Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2004. All rights reserved 1-251 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 252 Activate transformation type with TRAORI (n) or do not program geometry axes that do not participate in the transformation grouping. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-252 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 253 - Interface signals are set. - Alarm display. Remedy: Modify part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-253 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 254 A negative chamfer or rounding has been programmed under the keywords CHF= ..., RND=... or RNDM=... Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-254 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 255 .conflict situation! (G63 is in the 2nd G group, G33, G331 and G332 are in the 1st G group). 3. G331 or G332 (rigid tapping) and the feed have not been programmed with G94.  Siemens AG, 2004. All rights reserved 1-255 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 256 X -> I Y -> J Z -> K Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-256 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 257 Program position control of the spindle with SPCON in the previous block. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-257 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 258 - Interface signals are set. - Alarm display. Remedy: Modify part program, use "GET()". Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-258 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 259 - Alarm display. Remedy: Set the "enable following axis overlay" VDI signal. Program Continuation: Alarm display showing cause of alarm disappears. No further operator action necessary.  Siemens AG, 2004. All rights reserved 1-259 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 260 Modify the NC part program so that the required curve table exists when axis link is to be activated. Program Continuation: Clear alarm with the RESET key. Restart part program.  Siemens AG, 2004. All rights reserved 1-260 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 261 - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Modify part program. Program Continuation: Clear alarm with the RESET key. Restart part program.  Siemens AG, 2004. All rights reserved 1-261 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 262 PLC. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-262 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 263 A coupling has been switched on which results in a cyclic coupling, allowance being made for further couplings. This cyclic coupling cannot be uniquely computed.  Siemens AG, 2004. All rights reserved 1-263 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 264 Channel %1 block %2 too many couplings for axis/spindle %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number  Siemens AG, 2004. All rights reserved 1-264 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 265 Clear alarm with NC START or RESET key and continue the program. 16796 Channel %1 block %2 coupling not defined Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2004. All rights reserved 1-265 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 266 Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-266 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 267 Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-267 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 268 - Alarm reaction in Automatic mode. Remedy: Check the program status and channel status. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-268 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 269 Clear alarm with the Delete key or NC START. 16912 Channel %1 program control: action %2<ALNX> only possible in reset state Parameters: %1 = Channel number %2 = Action number/action name  Siemens AG, 2004. All rights reserved 1-269 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 270 Remedy: Let the program continue to a repositioned NC block or modify part program. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-270 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 271 These asynchronous subroutines can be interrupted in the same manner as user programs. Unlimited nesting depth is not possible for asynchronous subroutines due to memory limitations.  Siemens AG, 2004. All rights reserved 1-271 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 272 MDA, before the NCK has confirmed selec- tion of the mode. Reactions: - Alarm display. Remedy: Repeat action. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-272 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 273 - NC Stop on alarm. Remedy: Do not trigger the event on this block. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-273 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 274 - Alarm display. Remedy: Check the inputs on the MMC and repeat if necessary. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-274 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 275 Example: It is not permissible to activate block search via program test (PI service _N_FINDBL with mode parameter 5) when dry run feedrate is active. Reactions: - Alarm display.  Siemens AG, 2004. All rights reserved 1-275 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 276 Alarm is suppressed by means of ENABLE_ALARM_MASK bit 1 == 0. Program Continuation: Alarm display showing cause of alarm disappears. No further operator action necessary.  Siemens AG, 2004. All rights reserved 1-276 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 277 Stop program state. In other words: Parts of a program have already been executed and a following program part is "skipped" with search run in order to continue the program afterwards.  Siemens AG, 2004. All rights reserved 1-277 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 278 Example: Dry run is started in the middle of the thread, then traversing at high speed does not start before the next block. Reactions: - Alarm display.  Siemens AG, 2004. All rights reserved 1-278 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 279 Reactions: - Alarm display. Remedy: Switch off "Group Serupro" (see $MC_SERUPRO_MODE) or install WAITE. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-279 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 280 This behavior is desired and the alarm serves only informational purposes. Reactions: - Alarm display.  Siemens AG, 2004. All rights reserved 1-280 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 281 SERUPRO is possible only with an active coupling, if the axis/spindle disable is active for all master axes/spindles of the slave axis/spindle  Siemens AG, 2004. All rights reserved 1-281 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 282 Note: PI "_N_STRTLK" sets the "Global start disable" and PI "_N_STRTUL" deletes the "Global start disable". The alarm is switched on with $MN_ENABLE_ALARM_MASK bit 6.  Siemens AG, 2004. All rights reserved 1-282 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 283 The memory for the following data is available only if the corresponding bit in 18080 MM_TOOL_MANAGEMENT_MASK has been set. • Number of monitoring data sets: 18100 MM_NUM_CUTTING_EDGES_IN_TOA  Siemens AG, 2004. All rights reserved 1-283 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 284 If an SPL is used in Safety Integrated, the field index via optional data may be sub- ject to additional restrictions. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-284 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 285 R10=$P_UIFR[$AC_IFRNUM, X, RT] can also be programmed as: R10=$P_UIFR[$AC_IFRNUM, X, 1] Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-285 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 286 Clear alarm with NC START or RESET key and continue the program. 17080 Channel %1 block %2 %3 value below lower limit Parameters: %1 = Channel number %2 = Block number, label %3 = MD  Siemens AG, 2004. All rights reserved 1-286 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 287 Please inform the authorized personnel/service department. Modify part program or machine data accordingly. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-287 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 288 The programmed digital/analog output is assigned to an NC function (e.g. software cams). Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-288 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 289 Channel %1 block %2 number of symbols too large Parameters: %1 = Channel number %2 = Block number, label Definitions: The predefined symbols could not be read in during power-up.  Siemens AG, 2004. All rights reserved 1-289 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 290 An attempt was made to access a non-defined total offset of the current tool edge. Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-290 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 291 If tool management is active: The specified T numbers belong to tool groups with different names. Reactions: - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-291 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 292 T command with overstore, and continue the program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-292 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 293 • The specified tool does not permit access. • A tool with the desired properties is not available. Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-293 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 294 The variable cannot be written/read directly from the part program. It is allowed only in motion synchronous actions. Example for variable: $P_ACTID (which planes are active) $AA_DTEPB (axial distance-to-go for reciprocating infeed)  Siemens AG, 2004. All rights reserved 1-294 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 295 NCK, and usually also to the machine, for an automatic tool change. Reactions: - Alarm display.  Siemens AG, 2004. All rights reserved 1-295 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 296 - Interface signals are set. - Alarm display. Remedy: Correct the NC program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-296 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 297 - Interface signals are set. - Alarm display. Remedy: • Assign max. one adapter to a magazine location. • The magazine location must not contain a tool.  Siemens AG, 2004. All rights reserved 1-297 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 298 Channel %1 block %2 indexing axis %3 with Hirth tool system is active Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name  Siemens AG, 2004. All rights reserved 1-298 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 299 Or, with equidistant distances, the programmed index is smaller or equal 0. Or, an attempt is made with a MOV movement to travel to a position outside the permitted area.  Siemens AG, 2004. All rights reserved 1-299 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 300 Definitions: The axis is involved in the active transformation. It can therefore not execute the demanded action, traversing as positioning axis, enable for axis replacement.  Siemens AG, 2004. All rights reserved 1-300 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 301 Channel %1 block %2 machine axis %3 not programmable Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number  Siemens AG, 2004. All rights reserved 1-301 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 302 There is an error in the definition of the protection zone. The error number gives the spe- cific reason for the alarm. The following meanings apply:  Siemens AG, 2004. All rights reserved 1-302 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 303 Please inform the authorized personnel/service department. Modify definition of the pro- tection zone and check MD. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-303 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 304 This can be done by downloading an Initial.ini file that includes the relevant corrected date. If afterwards a restart is performed again, the alarm will have been removed provided that the data are consistent.  Siemens AG, 2004. All rights reserved 1-304 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 305 This can be done by downloading an Initial.ini file that includes the relevant corrected data. If afterwards a restart is performed again, the alarm will have been removed provided that the data are consistent.  Siemens AG, 2004. All rights reserved 1-305 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 306 Clear alarm with NC START or RESET key and continue the program. 18100 Channel %1 block %2 invalid value assigned to FXS[] Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2004. All rights reserved 1-306 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 307 Channel %1 block %2 curve table: table %3 does not exist Parameters: %1 = Channel number %2 = Block number, label %3 = Number of curve table  Siemens AG, 2004. All rights reserved 1-307 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 308 G code SUPA is not allowed for the definition of a curve table, as it triggers a preprocess- ing stop. Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-308 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 309 Fine shift must be configured with G58 and G59. Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-309 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 310 Clear alarm with the RESET key. Restart part program 20000 Channel %1 axis %2 reference cam not reached Parameters: %1 = Channel number %2 = Axis name, spindle number  Siemens AG, 2004. All rights reserved 1-310 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 311 PLC interface signal "DECELERATION REF- ERENCE POINT APPROACH" (DB 31 - 48, DBX 12.7) has given the trigger start.  Siemens AG, 2004. All rights reserved 1-311 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 312 Reactions: - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-312 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 313 Velocity tolerance: 35150 SPIND_DES_VELO_TOL. Reactions: - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-313 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 314 Decide whether the axis is to be traversed by means of the jog keys or via the handwheel. Program Continuation: Alarm display showing cause of alarm disappears. No further operator action necessary.  Siemens AG, 2004. All rights reserved 1-314 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 315 The displayed axis is to be traversed as machine axis in JOG mode with revolutional feed, but no master spindle has been defined from which the actual speed could have been derived.  Siemens AG, 2004. All rights reserved 1-315 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 316 An axis/spindle is to be traversed at revolutional feedrate. The reference axis/spindle defined in SD 43300 ASSIGN_FEED_PER_REV_SOURCE refers to itself. The coupling caused cannot be executed.  Siemens AG, 2004. All rights reserved 1-316 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 317 Clear alarm with the Delete key or NC START. 20061 Channel %1 axis %2 cannot be traversed as orientation axis Parameters: %1 = Channel number %2 = Axis name  Siemens AG, 2004. All rights reserved 1-317 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 318 The revolutional feed in JOG mode is deactivated by changing the G function from G95 to G94. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-318 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 319 Alarm display showing cause of alarm disappears. No further operator action necessary. 20073 Channel %1 axis %2 cannot be repositioned Parameters: %1 = Channel number %2 = Axis number  Siemens AG, 2004. All rights reserved 1-319 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 320 Cause the PLC to check the axis and make sure in the PLC program that the axis ends oscillation if such mode changes take place. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-320 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 321 - NC Stop on alarm. Remedy: Specify correct target position (reversal position, end position). Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-321 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 322 3. It is always necessary to program a traversing movement in the selection block for the axis/spindle for which the "Traverse against fixed stop" function is activated. The alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY (channel not ready).  Siemens AG, 2004. All rights reserved 1-322 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 323 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready.  Siemens AG, 2004. All rights reserved 1-323 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 324 • the acknowledgement bits have been deleted by the PLC even though NCK has not requested deselection? Program Continuation: Clear alarm with the RESET key in all channels of this mode group. Restart part program.  Siemens AG, 2004. All rights reserved 1-324 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 325 • At the available baud rate for a transmission of the actual positions and setpoint veloci- ties between the NC and the digitizing device, the interpolation cycle must be set to a min- imum of 5ms.  Siemens AG, 2004. All rights reserved 1-325 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 326 Other error codes: See manual for digitizing unit. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-326 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 327 Check table parameters $AN_CEC_OUTPUT_AXIS and correct and/or switch off one or more tables ($SN_CEC_TABLE_ENABLE). Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-327 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 328 Check characteristic data of the compensation tables assigned to the axis. Check characteristic curves in the tables ($AN_CEC). Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-328 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 329 SETM(): use marker in valid value range; do not set the marker again. CLEARM(): use marker in valid value range. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-329 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 330 End control of the axis by the PLC and therefore return it to the channel or start the com- mand axis with a static synchronous action. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-330 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 331 One of the commands for the synchronous action block cannot be executed, e.g. it is not possible to perform a Reset to the synchronous action. Measurement level 2  Siemens AG, 2004. All rights reserved 1-331 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 332 - tool change. Reactions: - Interface signals are set. - Alarm display. Remedy: For information only. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-332 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 333 Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-333 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 334 Channel %1 block %3 spindle %2 support point beyond range limits Parameters: %1 = Channel number %2 = Spindle number %3 = Block number, label  Siemens AG, 2004. All rights reserved 1-334 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 335 Monitoring for ESR active Definitions: Reactions: - NC not ready. - Alarm display. - All alarm reactions are delayed by one IPO cycle with this alarm.  Siemens AG, 2004. All rights reserved 1-335 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 336 Occurs in connection with SAFETY function: If a test stop is performed with linked axes, the alarm is issued if a motion command from the ELT grouping is pending during the test stop of the slave axis.  Siemens AG, 2004. All rights reserved 1-336 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 337 Reactions: - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-337 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 338 The area is caused by the fact that the tool reference point cannot be traversed as far as into the pole. The area is defined by:  Siemens AG, 2004. All rights reserved 1-338 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 339 %1 = Channel number Definitions: If the tool position is changed with RESET and $AA_TOFF is active during RESET, the position offset ($AA_TOFF) is cleared.  Siemens AG, 2004. All rights reserved 1-339 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 340 21701 Channel %1 block %3 axis %2 measurement not possible Parameters: %1 = Channel number %2 = Axis name, spindle number %3 = Block number  Siemens AG, 2004. All rights reserved 1-340 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 341 Channel %1 block %3 axis %2 touch probe not deflected, illegal edge polarity Parameters: %1 = Channel number %2 = Axis name, spindle number %3 = Block number  Siemens AG, 2004. All rights reserved 1-341 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 342 This alarm can occur in conjunction with motion synchronous actions: The maxi- mum number of auxiliary functions must not be exceeded in motion block and motion syn- chronous actions.  Siemens AG, 2004. All rights reserved 1-342 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 343 Channel %1 block %3 spindle %2 actual gear stage differs from requested gear stage Parameters: %1 = Channel number %2 = Spindle number %3 = Block number, label  Siemens AG, 2004. All rights reserved 1-343 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 344 ($MA_CTRLOUT_TYPE). If the differing settings have been selected on purpose, the alarm can be suppressed with the machine data 11410 SUPPRESS_ALARM_MASK Bit21 = 1. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-344 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 345 - Alarm display. Remedy: Use coupling type VV and safeguard SPCOF for master and following spindle. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-345 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 346 - NC Stop on alarm. Remedy: Use synchronous spindle-DV-coupling or program direction of rotation and speed. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-346 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 347 Reactions: - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-347 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 348 Channel %1 block %3 spindle %2 reference mode not supported Parameters: %1 = Channel number %2 = Axis name, spindle number %3 = Block number, label  Siemens AG, 2004. All rights reserved 1-348 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 349 The configured zero marker search velocity is not reached. Reactions: - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-349 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 350 (NCK cannot contain tools that are not assigned to a magazine. With this kind of tool, no operations (motion, change) can be performed.)  Siemens AG, 2004. All rights reserved 1-350 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 351 • This can be achieved, for example, by replacing disabled tools, or • by releasing a disabled tool manually. • If an alarm occurs on programming TCA: Has the duplo number been programmed >0?  Siemens AG, 2004. All rights reserved 1-351 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 352 Ensure that no tools are located in the buffer magazine before the data backup. Repeat the data backup after removing the tools from the buffer magazine. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-352 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 353 Typical reasons of display are present, if the operator works with the function 'definite D numbers', which can be displayed on Siemens MMC in a definite form only, if exactly one tool from a tool group has the status 'active'.
  • Page 354 PLC interface and the spindle continues to rotate. The thread and possibly also the tap were damaged as a result. Reactions: - NC Start disable in this channel. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-354 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 355 - Alarm display. Remedy: Reduce the velocity for at least one of the above factors. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-355 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 356 %1 = Channel number %2 = Block number, label Definitions: A preset command was given from MMC or PLC while an axis was traveling in JOG mode.  Siemens AG, 2004. All rights reserved 1-356 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 357 Switch off the monitoring with the corresponding interface signal (DB 31 - 48, DBX 1.5 = 0 or DBX 1.6 = 0). o Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-357 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 358 The actual value branch must there- fore be checked:  Siemens AG, 2004. All rights reserved 1-358 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 359 Power On situation could possibly be wrong. Reactions: - Alarm display.  Siemens AG, 2004. All rights reserved 1-359 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 360 (DB 31 - 48, DBX 2.1) is "1" - the axis is pushed away from its position by mechanical forces with a small gain in the position control loop. The alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY (channel not ready).  Siemens AG, 2004. All rights reserved 1-360 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 361 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready.  Siemens AG, 2004. All rights reserved 1-361 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 362 The difference between actual and setpoint position (drift) is checked cyclically in the IPO cycle when the axes are at zero speed. The difference is compensated automatically to zero by slowly integrating an internal drift value.  Siemens AG, 2004. All rights reserved 1-362 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 363 "0", the axis is parked. Changeover takes place as soon as the interface signals have changed, even if the axis is in motion!  Siemens AG, 2004. All rights reserved 1-363 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 364 Input value 2: Axis with 2 encoders -> e.g. direct and indirect measuring system Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-364 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 365 25201 after an internal timeout in the event of a permanent problem. Program Continuation: Alarm display showing cause of alarm disappears. No further operator action necessary.  Siemens AG, 2004. All rights reserved 1-365 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 366 MD1005 or zero has been entered in one of the two machine data. 2. Absolute measuring system with EnDat interface ($MA_ENC_TYPE[]==4)  Siemens AG, 2004. All rights reserved 1-366 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 367 Switch control OFF - ON. 26004 Axis %1 encoder %2 parameterization error: grid point distance with linear encod- Parameters: %1 = Axis name, spindle number %2 = Encoder number  Siemens AG, 2004. All rights reserved 1-367 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 368 Permissible settings for 840D: MD 30240 ENC_TYPE = 0 Simulation = 1 Signal generator = 2 Square-wave encoder MD 30130 CTRLOUT_TYPE = 0 Simulation = 1 Standard  Siemens AG, 2004. All rights reserved 1-368 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 369 Please inform the authorized personnel/service department. Either increase 18342 MM_QEC_MAX_POINTS or reduce $AA_QEC_COARSE_STEPS and/or $AA_QEC_FINE_STEPS. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-369 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 370 Switch on feedforward control and set it correctly. Program Continuation: Clear alarm with the RESET key in all channels of this mode group. Restart part program.  Siemens AG, 2004. All rights reserved 1-370 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 371 %1 = Axis name, spindle number %2 = String: MD identifier %3 = Index: MD array Definitions: Machine data includes a value that is not valid.  Siemens AG, 2004. All rights reserved 1-371 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 372 Axis %1 encoder %2 hardware fault %3 during encoder initialization Parameters: %1 = Axis name, spindle number %2 = Encoder number %3 = Error fine coding  Siemens AG, 2004. All rights reserved 1-372 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 373 %1 = NC axis number %2 = Encoder number Definitions: Alarm occurs on the control when a measurement was made without the encoder hard- ware (simulated encoder).  Siemens AG, 2004. All rights reserved 1-373 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 374 - Axes of this channel must be re-referenced. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready.  Siemens AG, 2004. All rights reserved 1-374 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 375 - The NC switches to follow-up mode. - Local alarm reaction. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-375 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 376 Check the machine data MD_NUM_MAX_PLC_CNTRL_AXES and correct if necessary or reduce the number of PLC-controlled axes. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-376 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 377 An axial ESR has been triggered for an individual axis (PLC-controlled axis): The display can be suppressed by machine date MD 11410: SUPPRESS_ALARM_MASK bit28 = 1.  Siemens AG, 2004. All rights reserved 1-377 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 378 Axis %1 drive %2 sign of life missing Parameters: %1 = Axis name, spindle number %2 = Drive number Definitions: The sign-of-life cell is no longer being updated by the drive.  Siemens AG, 2004. All rights reserved 1-378 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 379 - The NC switches to follow-up mode. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-379 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 380 If the user agreement has already been set, reference the axis again. The user agreement can be changed only via keyswitch position 3 or after password entry.  Siemens AG, 2004. All rights reserved 1-380 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 381 • 26 Cam position $MA_SAFE_CAM_POS_MINUS[2]. • 27 Cam position $MA_SAFE_CAM_POS_PLUS[3] + $MA_SAFE_CAM_TOL. • 28 Cam position $MA_SAFE_CAM_POS_PLUS[3]. • 29 Cam position $MA_SAFE_CAM_POS_MINUS[3] + $MA_SAFE_CAM_TOL. • 30 Cam position $MA_SAFE_CAM_POS_MINUS[3].  Siemens AG, 2004. All rights reserved 1-381 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 382 • 75 Velocity limit n_x $MA_SAFE_VELO_X. • 76 Stop reaction SG1 $MA_SAFE_VELO_STOP_REACTION[0]. • 77 Stop reaction SG2 $MA_SAFE_VELO_STOP_REACTION[1]. • 78 Stop reaction SG3 $MA_SAFE_VELO_STOP_REACTION[2]. • 79 Stop reaction SG4 $MA_SAFE_VELO_STOP_REACTION[3].  Siemens AG, 2004. All rights reserved 1-382 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 383 2: Results list 2. Check cam tolerance, analyze precise error coding in the 611D-MD 1393 and 1394. 3: Actual position. Incorrect encoder evaluation (check MDs). Differently stored standstill position.  Siemens AG, 2004. All rights reserved 1-383 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 384 50: Actual position value + limit value SG4. 51: Actual position value - limit value SG4. 52: Standstill position + tolerance. 53: Standstill position - tolerance.  Siemens AG, 2004. All rights reserved 1-384 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 385 Program Continuation: Clear alarm with the RESET key. Restart part program If STOP B was triggered, a power OFF/ON of the control will be required.  Siemens AG, 2004. All rights reserved 1-385 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 386 <drv> = Drive number of terminal block (1...31) <mod> = Submodule number (1...8) <bit> = Terminal number (1...16) <value> = Value of NCK SGE (0,1)  Siemens AG, 2004. All rights reserved 1-386 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 387 Alarm disappears automatically when the test has been exited by deleting the "Test stop of external shutdown" SGE. Program Continuation: Alarm display showing cause of alarm disappears. No further operator action necessary.  Siemens AG, 2004. All rights reserved 1-387 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 388 The axis has moved too quickly and faster than allowed in MD $MA_SAFE_VELO_LIMIT. With active SBH/SG and a 1-encoder system, the velocity which corresponds to an encoder limit frequency of 200 kHz has been exceeded.  Siemens AG, 2004. All rights reserved 1-388 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 389 This alarm is output together with alarms 27011 "Safe velocity exceeded" or 27012 "Safe limit position exceeded" (when configured as such in MD $MA_SAFE_VELO_STOP_REACTION or MD: $MA_SAFE_POS_STOP_MODE).  Siemens AG, 2004. All rights reserved 1-389 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 390 Reactions: - Mode group not ready. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-390 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 391 - Alarm display. - NC Stop on alarm. Remedy: Replace module or switch off safety functions in MD $MA_SAFE_FUNCTION_ENABLE. Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-391 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 392 • 2. The values entered in MD $MA_SAFE_POS_LIMIT_PLUS und $MA_SAFE_POS_LIMIT_MINUS have been interchanged. The upper limit is less than or equal to the lower limit.  Siemens AG, 2004. All rights reserved 1-392 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 393 SGE "Deselect ext. Stop A" (assignment via MD $MA_SAFE_EXT_STOP_INPUT[0]) was parameterized inverted (bit31 = 1) or the SGE "Deselect ext. Stop A" was not parameterized at the SPL interface $A_OUTSI.  Siemens AG, 2004. All rights reserved 1-393 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 394 - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Check and correct the specified machine data. Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-394 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 395 Via MD $MN_SAFE_ALARM_SUPPRESS_LEVEL the display of alarm 27090 can be influenced: MD $MN_SAFE_ALARM_SUPPRESS_LEVEL = 2 : Alarm 27090 is only dis- played for the data difference found first.  Siemens AG, 2004. All rights reserved 1-395 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 396 A checksum error has occurred in the NCK SPL. The file /_N_CST_DIR/_N_SAFE_SPF was subsequently modified. The safe programmable logic (SPL) in the NCK may be cor- rupted. Parameter %1 indicates the type of modification:  Siemens AG, 2004. All rights reserved 1-396 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 397 - Channel not ready. Remedy: Start up axial Safety Integrated functionality or remove the SPL protection via MD $MN_PREVENT_SYNACT_LOCK[0,1]. Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-397 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 398 For further diagnostics, the drive machine data 1391, 1392 and the servo trace signals "Result list 1, NCK" and "Result list 1, drive" can be used. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-398 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 399 For further diagnostics, the drive machine data 1391, 1392 and the servo trace signals "Result list 1, NCK" and "Result list 1, drive" can be used. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-399 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 400 For further diagnostics, the drive machine data 1391, 1392 and the servo trace signals "Result list 2, NCK" and "Result list 2, drive" can be used. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-400 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 401 Trigger a "Pulse suppression" for the affected axis. Remedy: Find the error cause by means of further alarm messages. Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-401 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 402 - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Correct the MD. Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-402 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 403 %4 = MD array index for MD name 2 Definitions: The parameterized number or the signals used must be the same in both machine data.  Siemens AG, 2004. All rights reserved 1-403 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 404 • Smaller than the number of F modules in the S7 PROFIBUS configuration, • greater than the number of F modules known in the S7 PROFIBUS configuration.  Siemens AG, 2004. All rights reserved 1-404 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 405 • %3 = INPUT: NCK F parameterization expects INPUT module • %3 = OUTPUT: NCK F parameterization expects OUTPUT module • %3 = IN/OUT: NCK F parameterization expects INPUT or OUTPUT module  Siemens AG, 2004. All rights reserved 1-405 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 406 %1 = Current information from the DP interface NCK-PLC Definitions: There is no DP configuration available to the NCK after the time specified via the MD $MN_PLC_RUNNINGUP_TIMEOUT.  Siemens AG, 2004. All rights reserved 1-406 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 407 %2 = CRC2_Len: PLC overall reset, reload the S7 F configuration. %2 = F_Data_Len: PLC overall reset, reload the S7 F configuration. Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-407 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 408 - Interface signals are set. - Alarm display. - NC Stop on alarm. Trigger a STOP D/E (settable via MD $MN_SPL_STOP_MODE) on all axes with safety functionality.  Siemens AG, 2004. All rights reserved 1-408 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 409 Trigger a STOP D/E (settable via MD $MN_SPL_STOP_MODE) on all axes with safety functionality. Remedy: Check wiring. Wiring OK: replace F module. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-409 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 410 Reactions: - Alarm display. Remedy: Make a note of the error text and contact Siemens A&D MC, Hotline • Tel 0180 / 5050 - 222 (Germany) • Fax 0180 / 5050 - 223 • Tel +49-180 / 5050 - 222 (International) •...
  • Page 411 Repeat the operator action or, if NEWCONFIG is activated by an NC program, terminate the program with Reset. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-411 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 412 - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Check machine data configuration. Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-412 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 413 This applies particularly to message retries. The time was not sufficient! The parameter indicates how many microseconds the NCU link module needs in order to send the message.  Siemens AG, 2004. All rights reserved 1-413 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 414 Serious alarm on NCU %1, axes in follow-up mode Parameters: %1 = NCU number Definitions: All axes are trailing because of a serious alarm on another NCU.  Siemens AG, 2004. All rights reserved 1-414 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 415 Remedy the cause of the emergency stop on the NCU and acknowledge the emergency stop via the PLC-NCK interface. Program Continuation: Alarm display showing cause of alarm disappears. No further operator action necessary.  Siemens AG, 2004. All rights reserved 1-415 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 416 Check parameter for the thread size or setting for the lead (contradict each other). Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-416 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 417 Clear alarm with the RESET key. Restart part program 61006 Channel %1 block %2 tool radius too large Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2004. All rights reserved 1-417 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 418 - NC Start disable in this channel. - Interpreter stop Remedy: Reduce finishing allowance. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-418 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 419 - Interface signals are set. - Alarm display. Remedy: Set MD 28082: MM_SYSTEM_FRAME_MASK, Bit 5=1. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-419 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 420 - Interface signals are set. - NC Start disable in this channel. - Interpreter stop Remedy: Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-420 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 421 - Interface signals are set. - NC Start disable in this channel. - Interpreter stop Remedy: Modify parameter. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-421 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 422 - Interface signals are set. - NC Start disable in this channel. - Interpreter stop Remedy: Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-422 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 423 - NC Start disable in this channel. - Interpreter stop Remedy: Check parameter _LP1 or _LP2. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-423 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 424 - Interface signals are set. - Alarm display. Remedy: The internal/external thread type must be entered. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-424 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 425 - NC Start disable in this channel. - Interpreter stop Remedy: Check parameter _TECHNO. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-425 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 426 - Interface signals are set. - Alarm display. Remedy: Enter a larger angle of aperture. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-426 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 427 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Enter another character. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-427 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 428 - Interface signals are set. - Alarm display. Remedy: Check installation and start-up of the swivel cycle CYCLE800. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-428 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 429 - Interface signals are set. - Alarm display. Remedy: Select block search with contour calculation. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-429 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 430 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-430 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 431 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Program a technology block. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-431 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 432 - Channel not ready. - Interface signals are set. - Alarm display. Remedy: Repeat block search. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-432 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 433 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Program a lead. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-433 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 434 Enter the number of teeth on the milling tool in the "Tool list" menu. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-434 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 435 - Alarm display. Remedy: Select another swivel data block or define a new swivel data block. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-435 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 436 Only manual tools may be loaded into a swivel head in which the tools can only be manu- ally loaded. Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-436 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 437 %1 = Channel number %2 = Block number, label %3 = Subroutine name Definitions: Before a ShopTurn program can be executed, it has to be tested by ShopTurn.  Siemens AG, 2004. All rights reserved 1-437 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 438 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Check feed type. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-438 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 439 - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Increase safety clearance. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-439 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 440 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Decrease key width/edge length. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-440 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 441 - Interface signals are set. - Alarm display. Remedy: Check display MD 9803, 9851, 9852, 9853 and 9854. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-441 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 442 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Enter smaller center offset. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-442 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 443 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Use pocket cycle. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-443 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 444 Check spigot diameter (may be too small) Check measuring distance (may be to long) Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-444 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 445 Remedy: Enter a measuring distance that equals 0. Check MD 9752, 9753, 9754, 9755. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-445 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 446 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Program change Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-446 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 447 - Interface signals are set. - Alarm display. Remedy: Check parameter _SPEED[0] in GUD6. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-447 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 448 - Interface signals are set. - Alarm display. Remedy: Check name of tool identifier. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-448 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 449 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Parameter _INCA equals 0. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-449 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 450 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-450 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 451 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-451 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 452 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-452 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 453 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-453 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 454 - Interface signals are set. - Alarm display. Remedy: Specify different positions for the relevant points of _SETV[0...7]. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-454 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 455 - Interface signals are set. - Alarm display. Remedy: Change measuring variant or check machine equipment. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-455 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 456 %2 = Block number, label channel number Definitions: Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-456 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 457 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-457 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 458 Clear alarm with the RESET key. Restart part program 61412 Channel %1 block %2 Channel base frame not available Parameters: %1 = Channel number %2 = Block number, label channel number  Siemens AG, 2004. All rights reserved 1-458 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 459 Channel %1 block %2 'Adjust field size _TP[ ]/_CVAL[0]!' or 'Adjust field size _WP[ ]/ _CVAL[1]!' or 'Adjust field size _KP[ ]/_CVAL[2]!' or 'Adjust field size _TWP[ ]/_CVAL[3]!' Check probe/machining plane  Siemens AG, 2004. All rights reserved 1-459 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 460 %2 = Block number, label Definitions: Contour violation in the relief cut elements due to the tool clearance angle of the tool used. Alarm triggered by following cycle: CYCLE95.  Siemens AG, 2004. All rights reserved 1-460 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 461 Channel %1 block %2 wrong cutting edge position programmed Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycles: CYCLE94, CYCLE96.  Siemens AG, 2004. All rights reserved 1-461 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 462 Channel %1 block %2 thread axis cutting not possible Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycles: CYCLE97, CYCLE98.  Siemens AG, 2004. All rights reserved 1-462 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 463 Channel %1 block %2: Wrong axis type Parameters: %1 = Channel number %2 = Block number, label Definitions: The programmed axis is assigned to a spindle  Siemens AG, 2004. All rights reserved 1-463 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 464 Internal 61806 Channel %1 block %2: Incorrect axis assignment Parameters: %1 = Channel number %2 = Block number, label Definitions: The axis-assignment sequence is wrong.  Siemens AG, 2004. All rights reserved 1-464 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 465 In the call block an impermissible ISO axis name was programmed. Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-465 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 466 G40 was inactive before the cycle call. Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-466 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 467 %2 = Block number, label Definitions: Synchronous or reverse rotation programmed. But the spindle does not rotate at a cycle call. Reactions: - Alarm display.  Siemens AG, 2004. All rights reserved 1-467 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 468 No swivel head is active. Alarm triggered by following cycles: E_TCARR, F_TCARR. Reactions: - Alarm display. Remedy: Request to load a swivel head. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2004. All rights reserved 1-468 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 469 Definitions: Reactions: - Alarm display. Remedy: Start the tool spindle before machining the thread. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-469 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 470 The difference between actual and setpoint value is smaller than lower tolerance limit (parameter _TLL). Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-470 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 471 - Alarm display. Remedy: Adjust _PROTFORM[5] or change the header at variable column width. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-471 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 472 - Interface signals are set. - Alarm display. Remedy: Refer to the manual on user cycles. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-472 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 473 - NC Stop on alarm at block end. Remedy: Refer to the manual on user cycles. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-473 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 474 - Local alarm reaction. - Interface signals are set. - Alarm display. Remedy: Modify part program. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-474 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 475 - Local alarm reaction. - Interface signals are set. - Alarm display. Remedy: Modify parts program block Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-475 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 476 %1 = Channel number %2 = Error code Definitions: On ramp-up the following error was found in the OEM transformation machine data: Error code = 3  Siemens AG, 2004. All rights reserved 1-476 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 477 Error code = -10: Export versions will only enable activation of an axial clearance control, if less than four simultaneously interpolating axes have been configured.  Siemens AG, 2004. All rights reserved 1-477 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 478 Clear alarm with the RESET key. Restart part program 75016 Channel %1 block %2 CLC: orientation changed for TRAFOOF Parameters: %1 = Channel number %2 = Block number  Siemens AG, 2004. All rights reserved 1-478 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 479 1:The clearance control direction has not been defined. Probably, [ 0,0,0 ] has been programmed for the three simulated axes specifying the direction components. In the "angle" parameter, zero is output.  Siemens AG, 2004. All rights reserved 1-479 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 480 ($MC_CLC_SENSOR_UPPER_LIMIT ) is started using the max available velocity and acceleration reserves. The feedrate override setting has no effect on this retraction motion. The path motion is stopped at the same time.  Siemens AG, 2004. All rights reserved 1-480 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 481 Check configured tolerance window. Compare dynamic response settings of coupled axes. Check mechanical components of axes. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-481 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 482 - The NC switches to follow-up mode. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-482 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 483 On block interpretation incorrect tool parameters are detected: Reactions: - Interpreter stop - Alarm display. Remedy: Correct tool parameters. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-483 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 484 - NC Start disable in this channel. - Alarm display. - NC Stop on alarm. Remedy: Modify part program. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-484 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 485 - Interpreter stop - Interface signals are set. - Alarm display. Remedy: Modify part program. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-485 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 486 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: If this error occurs, please contact us on the SINUMERIK Hotline of the SIEMENS AG, specifying the error number. Program Continuation: Clear alarm with the RESET key. Restart part program...
  • Page 487 Wait for completion of the current internal procedure. Then delete the alarm with NC START and continue Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2004. All rights reserved 1-487 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 488 100351 Display MD take-over not possible Definitions: Saving the display machine data was rejected by the NCK. Remedy: Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-488 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 489 To delete the password, a higher access authorization is required (at least user). Remedy: Set the password with a higher access level. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-489 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 490 Program Continuation: Internal 101112 No drives configured! Definitions: Due to an incomplete start-up, the image "Service drive" cannot be selected. Remedy: Complete start-up. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-490 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 491 Internal 101133 MDx120 CURRCTRL_GAIN could not be calculated Definitions: Remedy: Program Continuation: Internal 101134 MDx407 SPEEDCTRL_GAIN_1 could not be calculated Definitions: Remedy: Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-491 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 492 Program Continuation: Internal 101142 MDx146 < MDx142 MOTOR_MAX_ALLOWED_SPEED < FIELD_WEAKENING_SPEED Definitions: Remedy: Program Continuation: Internal 101143 MDx142 FIELD_WEAKENING_SPEED = 0 Definitions: Remedy: Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-492 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 493 • start of the software update was successfully initiated. Remedy: Program Continuation: Internal 101153 MMC-NCK communication faulty %1 %2 Parameters: %1 = Error class %2 = Error code  Siemens AG, 2004. All rights reserved 1-493 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 494 Program Continuation: Internal 101160 Date and time of the PLC set Definitions: In the PLC status, the time or date was changed. Remedy: Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-494 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 495 Warning MDx142 FIELD_WEAKENING_SPEED < MDx400 MOTOR_RATED_SPEED Definitions: Remedy: Program Continuation: Internal 101200 Safety-Integrated data copied Definitions: The SI data copying function was successful. Remedy: Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-495 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 496 The message was output during this function in order to provided the user with an acknowledgement regarding the operation of the function. Remedy: Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-496 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 497 Please wait - language is being changed Definitions: In the start-up area the softkey "Change language" was pressed. The screen content is being restructured. Remedy: Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-497 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 498 Overstore cannot be ended because the channel is still active. Remedy: Wait until the overstore procedure has finished or trigger an NC reset. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-498 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 499 After pressing the softkey "T No. +" or "T No. -" the next-highest or next-lowest tool num- ber is searched for. If no other tools are available, this message will be output. Remedy: Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-499 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 500 Delete unnecessary cutting edges. Program Continuation: Internal 104011 Error during tool deletion Definitions: The tool cannot be deleted. It may currently be active. Remedy: Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-500 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 501 Error during tool unloading Definitions: An error occurred while a tool was being unloaded; the procedure has been aborted. Remedy: Check unloader. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-501 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 502 The file name entered is already in this directory. Remedy: Program Continuation: Internal 105003 Workpiece xxx already exists Definitions: The workpiece name entered is already in this directory. Remedy: Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-502 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 503 Program Continuation: Internal 105011 Cycle description cov.com not available Definitions: The cycle description sc.com was not found in the NCK file system. Remedy: Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-503 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 504 Error while closing a window! Definitions: The window could not be closed. System error that should not occur in normal operation. Remedy: Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-504 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 505 Insufficient part program memory may be the cause of the error. Remedy: Program Continuation: Internal 105032 Renumbering finished! Definitions: Renumbering of the part program was completed without errors. Remedy: Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-505 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 506 Error during cycle description call! Definitions: One of the sc.com, cov.com cycle description files contains a non-interpretable parame- ter. Initilization of the cycles is aborted. Remedy: Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-506 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 507 MMC would like to go offline from this NCU. The MMC switchover is disabled in the MMC PLC online interface in DB19. (MMCx_SHIFT_LOCK = TRUE, x = 1,2) Remedy: Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-507 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 508 Internal 109008 Activation is running Definitions: The switchover from the passive operating mode to the active operating mode has been initiated. Remedy: Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-508 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 509 Definitions: Easystep sequencer has too many steps. Easystep sequencer is not loaded. Reactions: - Alarm display. Remedy: Change the program in the operating area PROGRAMS in the SINUMERIK 840D or 810D (CNC mode). Program Continuation: Internal 111003 ManualTurn: %1 Parameters:...
  • Page 510 Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-510 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 511 Reactions: - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-511 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 512 Velocity/speed is negative Definitions: The alarms 111110, 111115, 111126, 111127 and 111200 can occur at spindle start/stop. Reactions: - Alarm display. Remedy: Inform the service department. Please contact the responsible Siemens regional office. Program Continuation: Internal 111111 Setpoint speed is zero Definitions: The programmed spindle speed setpoint is zero.
  • Page 513 10.04 1 Alarms Remedy: Inform the service department. Please contact the responsible Siemens regional office. Program Continuation: Internal 111127 Absolute value plus not possible Definitions: The alarms 111110, 111115, 111126, 111127 and 111200 can occur at spindel start/stop. The alarms 111110, 111115, 111126, 111127 and 111200 can occur at spindel start/stop.
  • Page 514 If one of the alarms from 111306 to 111310 occurs, these settings cannot be car- ried out. Reactions: - Alarm display. Remedy: Perform an NCK reset Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-514 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 515 The switchover of the data for the inch/metric conversion was not completed. This alarm can only appear in the event of hardware defects. Reactions: - NC Start disable in this channel. - Alarm display.  Siemens AG, 2004. All rights reserved 1-515 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 516 Contour is contained in the current program, machining not enabled Definitions: There is a contour in the current Easystep sequence and it is not permitted to be changed. Reactions: - Alarm display.  Siemens AG, 2004. All rights reserved 1-516 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 517 By using a smaller milling cutter, the pocket contour could be bypassed. Program Continuation: Internal 112052 No residual material existing Definitions: No residual material has been determined. Reactions: - Alarm display.  Siemens AG, 2004. All rights reserved 1-517 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 518 While the contour pocket was being calculated, an error occurred. The contour pocket cannot be calculated. The program cannot be started. Reactions: - Alarm display. Remedy: Make a note of the error text and contact the Siemens AG, A&D MC hotline. Program Continuation: Internal 112100 Error during renumbering. Original state restored. Definitions: The softkey "Renumber"...
  • Page 519 The operator is prompted to load the specified swivel head into the spindle. Reactions: - Alarm display. Remedy: Load swivel head. When doing this, please follow the machine manufacturer's instructions. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-519 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 520 Acknowledgement not possible, as axes have not been referenced Definitions: In Safety Integrated a user acknowledgement can only be made after the reference point has been approached. Reactions: - Alarm display.  Siemens AG, 2004. All rights reserved 1-520 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 521 - NC Start disable in this channel. - Alarm display. Remedy: The following data must be checked: Display MD's: MD9655: $MM_CMM_CYC_PECKING_DIST MD9656: $MM_CMM_CYC_DRILL_RELEASE_DIST MD9658: $MM_CMM_CYC_MIN_COUNT_PO_TO_RAD MD9664: $MM_CMM_MAX_INP_FEED_P_MIN  Siemens AG, 2004. All rights reserved 1-521 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 522 A system error has occurred. Reactions: - Alarm display. Remedy: Please contact the hotline of Siemens AG, A&D MC and provide with the error message. Program Continuation: Clear alarm with the Delete key or NC START. 112504 File faulty or not available: %1...
  • Page 523 A system error has occurred. Reactions: - Alarm display. Remedy: Please contact the hotline of Siemens AG, A&D MC and provide with the error message. Program Continuation: Clear alarm with the Delete key or NC START. 112604 Connection to the PLC broken off...
  • Page 524 However, the area refuses this. The system was NOT closed. Reactions: - Alarm display. Remedy: Try again and, if possible, close the reluctant area first. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-524 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 525 PCU temperature alarm Definitions: The temperature sensor on the PCU module has reached the response threshold. Interface bit DB10.DB103.6 will be set. Reactions: - Alarm display.  Siemens AG, 2004. All rights reserved 1-525 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 526 The alarm disappears automatically as soon as the overload situation has been elimi- nated. If this alarm occurs often, the start-up engineer will have to take appropriate measures (e.g. reduce IPO clock pulse rate). Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-526 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 527 In Keys.ini, the parameter ChildTask:=26 has to be set in the line KEY2.0=. The alarm can also be acknowledged manually via diagnostics. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-527 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 528 The alarm disappears automatically as soon as a program is edited or simulated in the program area. The alarm can also be acknowledged manually via diagnostics. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-528 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 529 Data of passive drives are not backed up! Definitions: This indicates that passive drives are not backed up as well when an upgrade is made. Reactions: - Alarm display.  Siemens AG, 2004. All rights reserved 1-529 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 530 Connect to the NCU and restart the PCU if required. Program Continuation: Internal 129906 %1: Unable to determine the number of channels. Parameters: %1 = Name of the NCU according to NETNAMES.INI Definitions:  Siemens AG, 2004. All rights reserved 1-530 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 531 %1 = Name of the NCU according to NETNAMES.INI Definitions: Reactions: - Alarm display. Remedy: Connect to the NCU and restart the PCU if required. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-531 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 532 DAT: The configured NCU (%1) for part program %2 in channel %3 is invalid. Parameters: %1 = Name of the NCU according to NETNAMES.INI %2 = Name of the part program %3 = Channel number  Siemens AG, 2004. All rights reserved 1-532 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 533 %1 = IP address for existing Internet connection via modem Definitions: Will be triggered in "User Controlled" mode, if user uses "Request Support" function. Reactions: - Alarm display. Remedy: Acknowledge alarm Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-533 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 534 Machine ready for remote diagnostics! %1 %2 %3 %4 Parameters: %1 = IP address for existing Internet connection via modem Definitions: Are triggered in "PLC Controlled" mode  Siemens AG, 2004. All rights reserved 1-534 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 535 0 is selected once, it is necessary for the logical drive number 0 to be entered in all MDs with a higher location index [p].  Siemens AG, 2004. All rights reserved 1-535 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 536 MD 13030 DRIVE_MODULE_TYPE for the same location index. Input value 1: 1-axis module, input value 2: 2-axis module. Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-536 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 537 - The NC switches to follow-up mode. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-537 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 538 E ... encoder number - encoder connector selection on the drive module), an encoder connector (1 or 2) was selected, to which no encoder is connected.  Siemens AG, 2004. All rights reserved 1-538 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 539 - The NC switches to follow-up mode. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-539 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 540 %2 = Drive number Definitions: An old spindle power section (so-called 186-HSA) is connected to the drive bus. This spindle drive is not supported by SINUMERIK 840D. Ramp-up is interrupted. Reactions: - NC not ready. - The NC switches to follow-up mode.
  • Page 541 The test takes place in the cyclic mode only but not at system power-up.) Since the drives in the SINUMERIK 840D and the NC-CPU have the same power supply, this error does not occur here because then the NCU is also without power supply. In the SINUMERIK FM-NC, this error can arise because the power supply is separate.
  • Page 542 • Other hardware faults. If the remedial measures given above do not lead to a change in the behaviour when starting, please contact the system support for the A&D MC products of SIEMENS AG through the Hotline (tel.: see alarm 1000).
  • Page 543 Please inform the authorized personnel/service department. If the alarm has occurred in conjunction with a power failure, this cause of failure must be eliminated. Otherwise, please contact the system support for A&D MC products, SIEMENS AG, through the Hot- line (tel.: see alarm 1000).
  • Page 544 The search for the precise cause of error can only be performed by the development team. The displayed status code is always needed for this. (contact SIEMENS AG, System Support for A&D MC products, Hotline (Tel.: see alarm 1000).
  • Page 545 - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000). Program Continuation: Switch control OFF - ON. 300403...
  • Page 546 The search for the precise cause of error can only be performed by the development team. The displayed error codes are always needed for this. (contact SIEMENS AG, Sys- tem Support for A&D MC products, Hotline (Tel.: see alarm 1000).
  • Page 547 Please inform the authorized personnel/service department. The alarm can be sup- pressed with ENABLE_ALARM_MASK bit 1 == 0 SIEMENS AG, System Support for A&D MC products, Hotline (Phone: see alarm 1000) Program Continuation: Clear alarm with the Delete key or NC START.
  • Page 548 - Interface signals are set. - Alarm display. Remedy: Repeat measurement. Alter measuring time if necessary. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-548 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 549 Any further search for the precise cause of error can only be performed by the develop- ment team. The displayed error codes are always needed for this. Reinitialization of the drive required. Please inform the authorized personnel/service department. System Support, SIEMENS A&D MC, Hotline (Tel.: see alarm 1000). Program Continuation: Switch control OFF - ON.
  • Page 550 - Mode group not ready. - The NC switches to follow-up mode. - Channel not ready. - NC Start disable in this channel. - Interface signals are set.  Siemens AG, 2004. All rights reserved 1-550 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 551 • Check the shield connection of the front plate of the closed-loop control module (top screw). • Use original, preassembled encoder cable from Siemens (high degree of shielding). • If necessary, replace the motor, encoder and/or cables. • With linear motor, check the signal level; possibly, the measuring scale of the open mea- suring system is polluted.
  • Page 552 • Closed-loop control module defective or not suitable for EnDat interface (e.g. closed- loop control module with EPROM) Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-552 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 553 Faults may have occurred in the encoder or zero marker signals. The alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY (channel not ready).  Siemens AG, 2004. All rights reserved 1-553 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 554 - Channel not ready. Remedy: • Use original Siemens encoder cables (they have a higher degree of screening). • Check the encoder, encoder cables and screen connection for damage. • Check the shield connection on the front plate of the controller module (top screw).
  • Page 555 Program Continuation: Switch control OFF - ON. 300511 Axis %1 drive %2 measuring function active Parameters: %1 = NC axis number %2 = Drive number  Siemens AG, 2004. All rights reserved 1-555 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 556 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready.  Siemens AG, 2004. All rights reserved 1-556 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 557 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready.  Siemens AG, 2004. All rights reserved 1-557 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 558 • Modify MD 1136: $MD_MOTOR_NOLOAD_CURRENT (motor no-load current) • Use greater power section. Program Continuation: Clear alarm with the RESET key in all channels of this mode group. Restart part program.  Siemens AG, 2004. All rights reserved 1-558 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 559 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready.  Siemens AG, 2004. All rights reserved 1-559 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 560 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready.  Siemens AG, 2004. All rights reserved 1-560 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 561 • The power connection of the motor must be checked. • Re 2. • Remove disturbing external forces (e.g. axis couplings not released) • Identification procedure must remain stable (P1076 must be reduced)  Siemens AG, 2004. All rights reserved 1-561 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 562 • If the rotation was caused by the identification itself, and if the error occurs repeatedly, then reduce MD1019: $MD_CURRENT_ROTORPOS_IDENT (rotor position identification current) or increase MD1020: $MD_MAX_TURN_ROTORPOS_IDENT (maximum rota- tion of the rotor position identification).  Siemens AG, 2004. All rights reserved 1-562 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 563 • Check the temperature sensor (2nd sensor possible with MSD). • Check the motor encoder cable. • Motor encoder defective. • Check the motor fan. • Check the acceleration.  Siemens AG, 2004. All rights reserved 1-563 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 564 Reactions: - NC not ready. - The NC switches to follow-up mode. - Channel not ready. - NC Start disable in this channel.  Siemens AG, 2004. All rights reserved 1-564 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 565 • Performance 2-axis: >= 125 µs • 810D: >= 156.25 µs • MCU: >= 125 µs • Performance 2: >= 31.25 µs Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-565 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 566 Axis %1 drive %2 monitoring cycle time invalid Parameters: %1 = NC axis number %2 = Drive number Definitions: Monitoring cycle MD 1002: $MD_MONITOR_CYCLE_TIME is invalid.  Siemens AG, 2004. All rights reserved 1-566 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 567 Switch control OFF - ON. 300709 Axis %1 drive %2 speed controller cycle times of axes differ Parameters: %1 = NC axis number %2 = Drive number  Siemens AG, 2004. All rights reserved 1-567 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 568 - NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. Modify MD 1002: $MD_MONITOR_CYCLE_TIME for both axes. Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-568 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 569 - The NC switches to follow-up mode. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-569 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 570 %1 = NC axis number %2 = Drive number Definitions: The value in MD 1117: $MD_MOTOR_INERTIA (motor moment of inertia) is less than or equal to zero.  Siemens AG, 2004. All rights reserved 1-570 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 571 Remedy: Please inform the authorized personnel/service department. Check and enter the machine data for motor delta (motor 2). Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-571 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 572 (motor no-load current), the connected motor is too large for the power section in use (continuous thermal current MD 1108: $MD_INVERTER_MAX_THERMAL_CORR (cur- rent limit for power section).  Siemens AG, 2004. All rights reserved 1-572 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 573 For third-party motors: Check and, if necessary, refer to the motor data sheet to correct MD 1112: $MD_NUM_POLE_PAIRS (number of motor pole pairs). Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-573 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 574 - The NC switches to follow-up mode. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-574 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 575 For third-party motors: Check and, if necessary, refer to the motor data sheet to correct MD 1118: $MD_MOTOR_STANDSTILL_CURRENT (motor standstill current). Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-575 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 576 %1 = NC axis number %2 = Drive number Definitions: The value in MD 1400: $MD_MOTOR_RATED_SPEED (rated motor speed) is less than or equal to zero.  Siemens AG, 2004. All rights reserved 1-576 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 577 • Modify MD 1142: $MD_FIELD_WEAKENING_SPEED (threshold speed for field weak- ening) • Modify MD 1136: $MD_MOTOR_NOLOAD_CURRENT (motor no-load current). • Call the SIEMENS AG, SIMODRIVE Hotline. Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-577 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 578 - The NC switches to follow-up mode. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-578 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 579 Please inform the authorized personnel/service department. Check the configuration of the direct measuring system. See NC-MD 30220: $MA_ENC_MODULE_NR and NC-MD 30230: $MA_ENC_INPUT_NR. Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-579 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 580 - The NC switches to follow-up mode. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-580 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 581 - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Replace the 611D control module. Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-581 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 582 In the machine data 1301: $MD_SAFE_FUNCTION_ENABLE (safe functions enable) the function SBH/SG has not been enabled although the function SE/SN has been selected in this MD. Request: During boot-up of the control.  Siemens AG, 2004. All rights reserved 1-582 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 583 The conversion factor from the motor system [increments] to the load system [µm/mdeg] is larger than 1 or the factor which converts the load system to the motor system is larger than 65535.  Siemens AG, 2004. All rights reserved 1-583 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 584 Switch control OFF - ON. 300750 Axis %1 drive %2 parameterization error in speed control adaption Parameters: %1 = NC axis number %2 = Drive number  Siemens AG, 2004. All rights reserved 1-584 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 585 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready.  Siemens AG, 2004. All rights reserved 1-585 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 586 - Channel not ready. Remedy: The current set in MD1019: $MD_CURRENT_ROTORPOS_IDENT (rotor position identifi- cation current) that is not smaller the permissible minimum value (40% for non-Siemens synchronous linear motor (SLM)). Possibly, a larger power section must be used. If allowed with the motor used, hide the error by setting bit 5 in MD 1012: $MD_FUNCTION_SWITCH (function switch).
  • Page 587 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready.  Siemens AG, 2004. All rights reserved 1-587 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 588 • Modify MD 1630: $MD_LINK_VOLTAGE_MON_THRESHOLD (response threshold for DC link monitoring). Program Continuation: Clear alarm with the RESET key in all channels. Restart part program.  Siemens AG, 2004. All rights reserved 1-588 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 589 %1 = NC axis number %2 = Drive number Definitions: Emergency retraction or generator mode already active. The alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY (channel not ready).  Siemens AG, 2004. All rights reserved 1-589 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 590 Program Continuation: Clear alarm with the RESET key in all channels. Restart part program.  Siemens AG, 2004. All rights reserved 1-590 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 591 The natural frequency of a speed setpoint filter is greater than the Shannon sampling fre- quency from the sampling theorem. The alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY (channel not ready).  Siemens AG, 2004. All rights reserved 1-591 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 592 • MD 1218 > 0.0 • Current setpoint filter 4: • MD 1221 > 0.0 The alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY (channel not ready).  Siemens AG, 2004. All rights reserved 1-592 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 593 Clear alarm with the RESET key in all channels. Restart part program. 300769 Axis %1 drive %2 denominator bandwidth > double natural frequency Parameters: %1 = NC axis number %2 = Drive number  Siemens AG, 2004. All rights reserved 1-593 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 594 • Modify MD 1520: $MD_SPEED_FILTER_1_BS_FREQ (bandstop filter natural fre- quency speed setpoint filter 1) • Modify MD 1518: $MD_SPEED_FILTER_2_BANDWIDTH (bandwidth speed setpoint fil- ter 2)  Siemens AG, 2004. All rights reserved 1-594 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 595 - Channel not ready. Remedy: Please inform the authorized personnel/service department. Change the filter setting. The Hotline provides support for accurate troubleshooting. Call the SIEMENS AG, SIMO- DRIVE Hotline. Program Continuation: Clear alarm with the RESET key in all channels. Restart part program.
  • Page 596 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready.  Siemens AG, 2004. All rights reserved 1-596 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 597 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready.  Siemens AG, 2004. All rights reserved 1-597 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 598 Please inform the authorized personnel/service department. Reduce MD1019: $MD_CURRENT_ROTORPOS_IDENT (current rotor position identification). Program Continuation: Clear alarm with the RESET key in all channels. Restart part program.  Siemens AG, 2004. All rights reserved 1-598 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 599 • For third-party motors: Enter a valid value in drive MD 1117: $MD_MOTOR_INERTIA (motor moment of inertia). Program Continuation: Clear alarm with the RESET key in all channels. Restart part program.  Siemens AG, 2004. All rights reserved 1-599 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 600 • For standard motors: Execute a general drive reset (delete the boot file) and repeat the startup. • For non-Siemens motors: Check and, if necessary, refer to the motor data sheet to cor- rect machine data MD 1103: $MD_MOTOR_NOMINAL_CURRENT (nominal motor cur- rent) and MD 1136: $MD_MOTOR_NOLOAD_CURRENT (motor no-load current).
  • Page 601 16 * P1001 * 0.00003125 * P1138 * 2PI * P1134 / (P1140 + P1141) < 1 Call the SIEMENS AG, SIMODRIVE Hotline. Program Continuation: Clear alarm with the RESET key in all channels. Restart part program.  Siemens AG, 2004. All rights reserved 1-601 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 602 For standard motors: Execute a general drive reset (delete the boot file) and repeat the startup. For non-Siemens motors: Check and, if necessary, correct the following machine data with reference to the data sheet: • Modify MD 1132: $MD_MOTOR_NOMINAL_VOLTAGE (nominal motor voltage) •...
  • Page 603 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready.  Siemens AG, 2004. All rights reserved 1-603 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 604 Clear alarm with the RESET key in all channels. Restart part program. 300790 Axis %1, drive %2 Changeover speed/velocity too small Parameters: %1 = NC axis number %2 = Drive number  Siemens AG, 2004. All rights reserved 1-604 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 605 $MD_SPEEDCTRL_ADAPTSPEED_2 (upper adaptation speed) and MD 1411: $MD_SPEEDCTRL_ADAPTSPEED_1 (lower adaptation speed). Program Continuation: Alarm display showing cause of alarm disappears. No further operator action necessary.  Siemens AG, 2004. All rights reserved 1-605 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 606 The value in MD 1631: $MD_LINK_VOLTAGE_GEN_ON (response voltage for generator axis) is greater than MD1630: $MD_LINK_VOLTAGE_MON_THRESHOLD (response threshold for DC link monitoring). Reactions: - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-606 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 607 Value specified by the NC via a G command must be in the range 0 to 7. Reactions: - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-607 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 608 Alarm display showing cause of alarm disappears. No further operator action necessary. 300888 Axis %1 drive %2 parameterization error in current control adaption Parameters: %1 = NC axis number %2 = Drive number  Siemens AG, 2004. All rights reserved 1-608 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 609 2. Call after STOP F, that means an error has occurred during cross-comparison. 3. "SG-specific stop reaction" is set to STOP B and has responded. The alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY (channel not ready).  Siemens AG, 2004. All rights reserved 1-609 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 610 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready.  Siemens AG, 2004. All rights reserved 1-610 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 611 Please inform the authorized personnel/service department. The user must check the cause and initiate the corresponding measures. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2004. All rights reserved 1-611 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 612 Clear alarm with the RESET key. Restart part program 300914 Axis %1 drive %2 safe velocity exceeded Parameters: %1 = Axis number %2 = Drive number  Siemens AG, 2004. All rights reserved 1-612 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 613 This message prompts the user to confirm the actual position. To do this, you must deter- mine the position, e.g. as follows: • Measure the position. • Move to a known position.  Siemens AG, 2004. All rights reserved 1-613 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 614 Alarm display showing cause of alarm disappears. No further operator action necessary. 301701 Axis %1 drive %2 limit value for safe velocity too large Parameters: %1 = Axis number %2 = Drive number  Siemens AG, 2004. All rights reserved 1-614 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 615 (MD_1011.4=0), or if a rotary motor was selected, but a linear scale configured (MD_1011.4=1), then this error is triggered. Modify MD 1011: $MD_ACTUAL_VALUE_CONFIG (actual value sensing configuration  Siemens AG, 2004. All rights reserved 1-615 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 616 - Mode group not ready. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-616 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 617 $MD_SAFE_MODULO_RANGE (actual value range for safe cam with rotary axes) vio- lates the rule stating that only integral multiples of 360 degrees may be set.  Siemens AG, 2004. All rights reserved 1-617 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 618 %1 = NC axis number %2 = Drive number Definitions: The configuration of the motor measuring system for an SSI encoder is incorrect: MD_1022 $MD_ENC_ABS_RESOL_MOTOR must not be 0.  Siemens AG, 2004. All rights reserved 1-618 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 619 %2 = Drive number Definitions: The configuration of a linear SSI motor measuring system is incorrect: A linear measuring system cannot have any multiturn information.  Siemens AG, 2004. All rights reserved 1-619 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 620 • MD_1031 $MD_ENC_ABS_TURNS_DIRECT (multiturn): number of resolvable revolu- tions • MD_1032 $MD_ENC_ABS_RESOL_DIRECT (singleturn): number of increments per revolution • MD_1037.Bit 12 $MD_ENC_CONFIG_DIRECT.Bit 12: parity bit • MD_1037.Bit 14 $MD_ENC_CONFIG_DIRECT.Bit 14: alarm bit  Siemens AG, 2004. All rights reserved 1-620 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 621 - Mode group not ready. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-621 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 622 • Operation of a power section with an MSD motor requires: • MD_1179 $MD_INVERTER_DERATING_ASYN (derating factor at 8kHz) • Operation of a power section with a PE MSD motor requires:  Siemens AG, 2004. All rights reserved 1-622 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 623 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready.  Siemens AG, 2004. All rights reserved 1-623 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 624 • Valve without valve slide checkback signal: Modify MD 5530: reset bit 2 • Check the valve connection. Program Continuation: Clear alarm with the RESET key in all channels of this mode group. Restart part program.  Siemens AG, 2004. All rights reserved 1-624 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 625 SPEEDCTRL_LIMIT_THRESHOLD in accordance with the mechanical and dynamic fea- tures of the axis. Program Continuation: Clear alarm with the RESET key in all channels of this mode group. Restart part program.  Siemens AG, 2004. All rights reserved 1-625 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 626 • Deactivate friction compensation: Modify MD 5241: reset bit 1 Program Continuation: Clear alarm with the RESET key in all channels of this mode group. Restart part program.  Siemens AG, 2004. All rights reserved 1-626 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 627 2. Maximum pulse rate: 4 s 3. The position controller pulse rate must be a multiple of the speed controller cycle given in the drive MD 5001: SPEEDCTRL_CYCLE_TIME.  Siemens AG, 2004. All rights reserved 1-627 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 628 %1 = NC axis number %2 = Drive number Definitions: The monitoring cycle MD 5002: MONITOR_CYCLE_TIME must be identical for both axes on 2-axis modules.  Siemens AG, 2004. All rights reserved 1-628 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 629 Switch control OFF - ON. 310708 Axis %1 drive %2 number of encoder marks of measuring system invalid Parameters: %1 = NC axis number %2 = Drive number  Siemens AG, 2004. All rights reserved 1-629 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 630 - Mode group not ready. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-630 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 631 Clear alarm with the RESET key in all channels. Restart part program. 310752 Axis %1 drive %2 integral gain for speed controller invalid Parameters: %1 = NC axis number %2 = Drive number  Siemens AG, 2004. All rights reserved 1-631 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 632 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready.  Siemens AG, 2004. All rights reserved 1-632 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 633 - NC not ready. - The NC switches to follow-up mode. - Channel not ready. - NC Start disable in this channel. - Interface signals are set.  Siemens AG, 2004. All rights reserved 1-633 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 634 • MD 5215 > 0.0 Reactions: - NC not ready. - The NC switches to follow-up mode. - Channel not ready. - NC Start disable in this channel.  Siemens AG, 2004. All rights reserved 1-634 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 635 Axis %1 drive %2 proportional gain of force controller too high Parameters: %1 = NC axis number %2 = Drive number Definitions: The P gain of the force controller MD 5242: FORCECTRL_GAIN is too high.  Siemens AG, 2004. All rights reserved 1-635 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 636 Axis %1 drive %2 controlled system gain for force controller is less than or equal to zero Parameters: %1 = NC axis number %2 = Drive number  Siemens AG, 2004. All rights reserved 1-636 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 637 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready.  Siemens AG, 2004. All rights reserved 1-637 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 638 • Negative quadrant: (MD 5484 + MD 5482) > (MD 5468 - 5466) Enter a valid combination in the above drive MD. Program Continuation: Clear alarm with the RESET key in all channels. Restart part program.  Siemens AG, 2004. All rights reserved 1-638 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 639 - Mode group not ready. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm.  Siemens AG, 2004. All rights reserved 1-639 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 640 - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Use newer module. Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-640 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 641 • Digit position 1000 of the error cause = number of the affected bus Clients are the following components of the control system that use the PROFIBUS DP: Client ID = 1: PLC  Siemens AG, 2004. All rights reserved 1-641 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 642 • 01 = unknown alarm, alarm class, logical address, -- • 02 = DPM cycle timeout, DPM actual value status, DPM setpoint value status, --  Siemens AG, 2004. All rights reserved 1-642 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 643 If no conflicts occur in a DP cycle, the counter is reset and new alarms are output again on the next conflict. Reactions: - Alarm display.  Siemens AG, 2004. All rights reserved 1-643 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 644 NC is reasy for a start-up. The alarm is triggered the first time the NC is switched on or once if the SDB1000 stored in the supported RAM is lost. Reactions: - Alarm display.  Siemens AG, 2004. All rights reserved 1-644 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 645 • 28 = reserved • 29 = reserved Reactions: - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-645 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 646 When you find the cause of the error, change the machine data and/or SDB1000. Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-646 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 647 For length =2 it is an analog output. Reactions: - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display.  Siemens AG, 2004. All rights reserved 1-647 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 648 - Alarm display. Remedy: See drive documentation for fault codes/fault values. Program Continuation: Alarm display showing cause of alarm disappears. No further operator action necessary.  Siemens AG, 2004. All rights reserved 1-648 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 649 Reactions: - Alarm display. Remedy: Displayed DB must be deleted via STEP7. Possibly max. program size of the user pro- gram exceeded. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-649 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 650 Reactions: - Alarm display. Remedy: Displayed DB must be deleted via STEP7. Possibly max. program size of the user pro- gram exceeded. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-650 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 651 Reactions: - Alarm display. Remedy: Displayed DB must be deleted via STEP7. Possibly max. program size of the user pro- gram exceeded. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-651 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 652 Reactions: - Alarm display. Remedy: Displayed DB must be deleted via STEP7. Possibly max. program size of the user pro- gram exceeded. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-652 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 653 Reactions: - Alarm display. Remedy: Displayed DB must be deleted via STEP7. Possibly max. program size of the user pro- gram exceeded. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-653 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 654 Reactions: - Alarm display. Remedy: Displayed DB must be deleted via STEP7. Possibly max. program size of the user pro- gram exceeded. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-654 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 655 Reactions: - Alarm display. Remedy: Displayed DB must be deleted via STEP7. Possibly max. program size of the user pro- gram exceeded. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-655 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 656 Reactions: - Alarm display. Remedy: Displayed DB must be deleted via STEP7. Possibly max. program size of the user pro- gram exceeded. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-656 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 657 General NCK reset and restart, do not use timer T0 through T9 in the user program. Increase the time values in FB1. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-657 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 658 Check the connection with the MCP. Do not use timer T0 through T9 in the user program. Increase the value of timer parameter MCP1Timeout. Set MCP1Cycl to the default value. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-658 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 659 If necessary, also check for impermissible settings at revolver magazines. Reactions: - Alarm display. Remedy: Set the value in the channel-specific machine data TOOL_CHANGE_MODE (MD 22550) to 1. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-659 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 660 Parameter BAGNo impermissible in FC19 Definitions: The parameterized mode group, channel does not exist. Reactions: - Alarm display. Remedy: Correct the parameter. Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-660 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 661 Parameter ChanNo impermissible in FC26 Definitions: The parameterized mode group, channel does not exist. Reactions: - Alarm display. Remedy: Correct the parameter. Program Continuation: Switch control OFF - ON.  Siemens AG, 2004. All rights reserved 1-661 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 662 Error OB event, error analysis via STEP7 required Definitions: Reduced PLC error message. STEP7 is required for exact analysis. Reactions: - Alarm display. Remedy: Diagnose with STEP7. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-662 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 663 Definitions: Reduced PLC error message. STEP7 is required for exact analysis. Reactions: - Alarm display. Remedy: Alarm display, PLC Stop if required. Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-663 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 664 Diagnose with STEP7. Program Continuation: Internal 830000 Message: HiGraph group no. %A graph no. %N status %Z Definitions: Reactions: - Alarm display. Remedy: Program Continuation: Internal  Siemens AG, 2004. All rights reserved 1-664 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...

  • Page 665: List Of Action Numbers

    Automatic change from an internal mode to the mode set externally (with TEACH_IN, an attempt is made after every stop to change from the internal mode "AUTOMATIC, MDA" to TEACH_IN). Not allowed if Remedy  Siemens AG, 2004. All rights reserved 1-665 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 666 >Perform homing or ignore this state via the "ASUP_START_MASK" MD. > Abort the program. No. 11 Explanation Perform "ASUB" user interrupt with rapid retraction (VDI signal: Digital-analog interface). Not allowed if See 10 Remedy  Siemens AG, 2004. All rights reserved 1-666 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 667 Activate single block (VDI signal: Activate single block). Not allowed if Remedy No. 19 Explanation Deactivate single block (VDI signal: Activate single block). Not allowed if Remedy  Siemens AG, 2004. All rights reserved 1-667 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 668 2. An alarm reaction is pending, which prevents a start or forces braking. 3. Homing has not yet been performed. Remedy > Execute condition for clearing alarm. > Approach reference point.  Siemens AG, 2004. All rights reserved 1-668 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 669 3. A process is running (NC program, block search, loading machine data). Remedy > Execute condition for clearing alarm No. 34 Explanation Stop the active process (VDI signal: NC Stop). Not allowed if Remedy  Siemens AG, 2004. All rights reserved 1-669 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 670 Stop at end of ASUB, if start was performed from "stopped". Not allowed if Remedy No. 44 Explanation Activate the program (PI command). Not allowed if Remedy  Siemens AG, 2004. All rights reserved 1-670 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 671 Not allowed if Remedy No. 52 Explanation Continue search (PI command). Not allowed if Remedy No. 53 Explanation Activate digitizing (PI command). Not allowed if Remedy  Siemens AG, 2004. All rights reserved 1-671 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 672 Deactivate the skip-block function (VDI signal: Skip block). Not allowed if Nesting depth too great. Remedy > Wait until the preceding ASUB is complete or abort the program.  Siemens AG, 2004. All rights reserved 1-672 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 673 > Abort the program or process with the Reset key or wait for end of program. No. 71 Explanation Stop at the end of block preparation (alarm). Not allowed if Remedy  Siemens AG, 2004. All rights reserved 1-673 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 674 Selection of an NC block (PI command). Not allowed if Remedy No. 81 Explanation Disable the NC program currently being processed for editing (PI command). Not allowed if Remedy  Siemens AG, 2004. All rights reserved 1-674 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 675 Activate all machine data with the attribute (NEW_CONF) (NC_block: NEW_CONF). Not allowed if Remedy No. 90 Explanation Activate all machine data with the attribute (NEW_CONF) (NC_block: NEW_CONF with block search). Not allowed if Remedy  Siemens AG, 2004. All rights reserved 1-675 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 676 Not allowed if Remedy No. 99 Explanation Block search (general) is currently being activated (negative acknowledgement may be output for PI service). Not allowed if Remedy  Siemens AG, 2004. All rights reserved 1-676 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 677 Power UP: Axis is now controlled by the PLC (VDI signal). Not allowed if The axis is not controlled by the PLC. Not for all axis types at present. Remedy  Siemens AG, 2004. All rights reserved 1-677 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...

  • Page 678: Error Codes Of Alarm 300500

    F034 and F035 in subsequent download versions. Remedy Replace the control module. Error code 0002H Error text Error in X: or Y:-RAM Extension 1  Siemens AG, 2004. All rights reserved 1-678 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 679 This error normally only occurs in conjunction with startup functions in the case of default values (FFT measurement, step response). SINUMERIK Safety Integrated: Monitoring cycle too short.  Siemens AG, 2004. All rights reserved 1-679 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 680 NC. Remedy Check cable connections, perform remedial measures (check shielding or ground con- nection). Replace the control module, replace the NC hardware.  Siemens AG, 2004. All rights reserved 1-680 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 681 Remedy Check the drive bus cable and cable connections, perform remedial measures (check shielding or ground connection). Replace the NC hardware, replace the control module.  Siemens AG, 2004. All rights reserved 1-681 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 682 An illegal processor interrupt has occurred. The cause is probably a hardware error on the control module. Remedy Check the drive bus cable and cable connections. Replace the control module.  Siemens AG, 2004. All rights reserved 1-682 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 683 Remedy Replace the control module. Check cable connections, perform remedial measures (check shielding or ground connection).  Siemens AG, 2004. All rights reserved 1-683 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 684 An illegal internal physical axis number was detected during software processing. Possible causes: Defective control module, EMC interference Remedy Replace the control module. Check cable connections, perform remedial measures (check shielding or ground connection).  Siemens AG, 2004. All rights reserved 1-684 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 685 The cause is either a faulty drive bus interface or a hardware error on the control module. Remedy Check the drive bus cable and cable connections, perform remedial measures (check shielding or ground connection). Replace the control module.  Siemens AG, 2004. All rights reserved 1-685 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 686 Remedy Check the drive bus cable and cable connections, perform remedial measures (check shielding or ground connection), replace control module.  Siemens AG, 2004. All rights reserved 1-686 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 687 - Excessive voltage level of C/D track Remedy - Check encoder alignment and EMC measures. - New startup - Check MODE - Replace the motor.  Siemens AG, 2004. All rights reserved 1-687 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 688 The drive software cannot be run on this module. Remedy Load the drive software for the module or plug in the correct module for the drive soft- ware.  Siemens AG, 2004. All rights reserved 1-688 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...

  • Page 689: System Reactions On Alarms

    - NC start disable in this channel NOREFMARK Names Effect The axes in this channel need to be rereferenced. - Rereference the axes in this channel.  Siemens AG, 2004. All rights reserved 1-689 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 690 All alarm reactions are delayed by one cycle when an alarm is output. This functionality was required within the context of ESR development. - All alarm reactions are delayed by an IPO cycle on alarm.  Siemens AG, 2004. All rights reserved 1-690 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...

  • Page 691: Cancel Criteria For Alarms

    - Clear the alarm with the Reset key in all channels. Restart part program. NOCLEAR Names Effect The clear information is only required for the internal pseudo alarm number EXBSAL_NOMOREALARMS.  Siemens AG, 2004. All rights reserved 1-691 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 692 1 Alarms 03.04  Siemens AG, 2004. All rights reserved 1-692 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...

  • Page 693: Appendix

    Central Processing Unit Carriage Return Cutter radius compensation Central Service Board: PLC module Clear To Send: Signal from serial data interfaces Digital-to-Analog Converter Data Block  Siemens AG, 2004. All rights reserved 2-693 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 694 Function Module Numerical Control Frame block FRAME Coordinate conversion with the components zero (work) offset, rotation, scaling, mirroring Feed Spindle Drive Feed Stop Global User Data  Siemens AG, 2004. All rights reserved 2-694 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 695 Servo gain factor Ladder diagram Liquid Crystal Display: Opto-electronic display with liquid crystals Leadscrew error compensation Light Emitting Diode Local User Data Megabyte Measuring Circuit  Siemens AG, 2004. All rights reserved 2-695 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 696 Operator Panel Operator Panel Interface: Interface for connection to the operator panel Personal Computer PCMCIA Personal Computer Memory Card International Association: Interface standard Programming device  Siemens AG, 2004. All rights reserved 2-696 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 697 Sub Program File: Subroutine Serial Synchronous Interface: Synchronous serial interface Software Tool Testing Data Active: Refers to machine data TNRC Tool Nose Radius Compensation Tool Offset  Siemens AG, 2004. All rights reserved 2-697 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...

  • Page 698: References

    /BU/ Sinumerik & SIMODRIVE, Automation Systems for Machine Tools Catalog NC 60 /IKPI/Industrial Communication and Field Devices IK PI Catalog /ST7/SIMATIC Products for Totally Integrated Automation and Micro Automation Catalog ST 70  Siemens AG, 2004. All rights reserved 2-698 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 699 HT 6 Operator's Guide /BAK/SINUMERIK 840D/840Di/810D Short Operating Guide /BAM/SINUMERIK 810D/840D Operating/Programming ManualTurn /BAS/SINUMERIK 840D/840Di/810D Operating/Programming ShopMill /BAT/SINUMERIK 840D/840Di/810D Operating/Programming ShopTurn /BEM/SINUMERIK 840D/810D HMI Embedded Operator's Guide  Siemens AG, 2004. All rights reserved 2-699 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 700 /PI/ PCIN 4.4 Software for Data Transfer to/from MMC Modules Order number: 6FX2060-4AA00-4B0 (English, German, French) Order from: WK Fürth /SYI/ SINUMERIK 840Di System Overview  Siemens AG, 2004. All rights reserved 2-700 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 701 The up-to-date declaration of conformity can be viewed on the Internet at http://www4.ad.siemens.de. Please enter the ID no. 15257461 in the "Search" field (top right) and click "go".  Siemens AG, 2004. All rights reserved 2-701 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 702 1FN1 Three-Phase AC Linear Motor 1FN1 1FN3 Three-Phase AC Linear Motor 1FN3 CON Connections /PJM2/SIMODRIVE 611/MASTERDRIVES MC Planning Guide for Synchronous Servo Motors Content: General Section  Siemens AG, 2004. All rights reserved 2-702 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 703 Axes, Coordinate Systems, Frames, Local Workpiece Actual Value System, External Zero Offset Communication Emergency OFF Planning Axes PLC Basic Program Reference Point Approach Spindles Feeds Tool Offset  Siemens AG, 2004. All rights reserved 2-703 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 704 TE3 Speed of Rotation/Torque Coupling Master-Slave TE4 Handling Transformation Package TE6 MCS Coupling TE7 Resychronization - Retrace Support TE8 Cycle-Independent, Path-Synchronized Switching Signal Output Preprocessing 3D Tool Radius Offset  Siemens AG, 2004. All rights reserved 2-704 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 705 Description of Functions ISO Dialects for SINUMERIK /FBFE/ SINUMERIK 840D/840Di/810D Motion Control Information System (MCIS) Description of Functions Remote Diagnostics FE1 Remote Diagnostics (ReachOut) FE3 RCS Host/RCS Viewer (pcAnywhere)  Siemens AG, 2004. All rights reserved 2-705 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 706 Description of Functions, SINUMERIK Safety Integrated /FBSP/ SINUMERIK 840D/840Di/810D Description of Functions ShopMill /FBST/ SIMATIC Description of Functions FM STEPDRIVE/SIMOSTEP /FBSY/ SINUMERIK 840D/810D Description of Functions Synchronized Actions  Siemens AG, 2004. All rights reserved 2-706 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 707 This document is supplied with the software and is available as a .pdf file. /POS1/ SIMODRIVE POSMO A User Manual Distributed Positioning Motor on PROFIBUS DP  Siemens AG, 2004. All rights reserved 2-707 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 708 /S7HR/ SIMATIC S7-300 Manual STEP 7, Reference Manuals, V. 3.1 /S7S/ SIMATIC S7-300 Positioning Module FM 353 for Stepper Drive Order together with Configuring Package  Siemens AG, 2004. All rights reserved 2-708 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 709 HE1 Online Help Starting Up HMI Embedded Starting Up HMI Advanced TX1 Creating Foreign Language Texts With Windows 95/NT TX2 Creating Foreign Language Texts with Windows 2000/XP  Siemens AG, 2004. All rights reserved 2-709 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 710 2 Appendix 10.04  Siemens AG, 2004. All rights reserved 2-710 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition...
  • Page 711 Suggestions Siemens AG Corrections A&D MC BMS For Publication: P.O. Box 3180 SINUMERIK 840D/840Di/810D D-91050 Erlangen, Germany Diagnostics Guide Phone ++49-(0)180-5050-222 [Hotline] Fax ++49-(0)9131-98-2176 [Documentation] User Documentation Email: motioncontrol.docu@siemens.com User Manual From Name: Order No.: 6FC5298-7AA20-0BP1 10.04 Edition Company/Dept.: Should you come across any printing errors...
  • Page 713 Overview of SINUMERIK 840D/840Di/810D Documentation (10.2004) General Documentation User Documentation Safety Integrated SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK 840D/810D 840D/810D/ 840D/840Di/ 840D/840Di/ 840D/840Di/ Application 840D/840Di/ FM-NC 810D 810D 810D Manual 810D/ Brochure Catalog Safety AutoTurn Operator ’s Guide Diagnostics Operator’s Guide *) Ordering Info.
  • Page 714 Siemens AG Automation & Drives Motion Control Systems © Siemens AG, 2004 P. O. Box 3180, D – 91050 Erlangen Subject to change without prior notice Germany Order No.: 6FC5298-7AA20-0BP1 Printed in Germany www.siemens.com/motioncontrol...

This manual is also suitable for:

Sinumerik 840diSinumerik 840d powerlineSinumerik 840de powerlineSinumerik 840dieSinumerik 810d powerlineSinumerik 810de powerline ... Show all

Table of Contents