Service Information - Honda INTERCEPTOR 2002 Service Manual

MAINTENANCE
SERVICE INFORMATION
GENERAL
o
Place the motorcycle on level ground before starting any work.
o
Gasoline is extremely flammable and is explosive under certain conditions. Work in a well ventilated area. Smoking or
allowing flames or sparks in the work area or where t he gasoline is stored can cause a fire or explosion.
o
The exhaust contains poisonous carbon monoxide gas that may cause loss of consciousness and may lead to death.
Run the engine in an open area or with an exhaust evacuation system in and enclosed area.
SPECIFICATIONS
ITEM SPECIFICATIONS
--Throttle grip free play 2-6 mm (1/16- 1/4 in)
IMR9B-9H Spark plug
I
NGK
t - - 1
-=D=E,.,...,N-=s-=-o--- -
VNH27Z
---
-
Spark plug gap
I
0.80-0.90 mm (0.031- 0.035 in)
Valve Normal side IN 0.20
±
0.03 mm (0.008
±
0.001 in)
clearance 1-
EX
0.35
±
0.03 mm (0.013
±
0.001 in)
VTEC side IN
0.20 ± 0.08 mm (0.008 + 0.003 in)
EX 0.35
±
0.08 mm (0.013 + 0.003 in)
Engine oil After draining
2.9 liter (3.1 US qt, 2.6 Imp qt)
capacity
After draining/oil filter change 3.1 liter t3.3 US qt, 2.7 Imp qt)
Recommended engme oil
-
Engine idle speed
Drive chain slack
Recommended brake fluid
Tire size
Tire brand Bridgestone
I
Dunlop
I
I
Metzeler
I
r;,e al' p'es-
1
Ddve' ooly
e
I
Driver and
passenger
mum tire tread depth
TORQUE VALUES
Timing hole cap
Spark plug
Cylinder head cove bolt
Engine oil drain bolt
Engine oil filter cartridge
-
Rear axle bearing holder pinch bolt
Drive sprocket special bolt
Final driven sprocket nut
I
Front
Rear
Front
Rear
Front
Rear
Front
Rear
Front
,_ Rear
Front I
Rear
r-
Front
Rear
HONDA GN4 or HP4 (Without Moly) 4-stroke
011
(U.S.A. and
Canada) or Honda 4-stroke oil (Canada only), or equivalent
motor oil API service classification: SF, SG or Higher
JASO 4T service classification: MA
Viscosity: SAE 10W-40
1,200 ± 100 rpm
25- 35 mm (1 - 1-3/8 in)
DOT4
120n0 ZR 17 M/C (58W)
180/ 55 ZR 17 M/C (73W)
BT020F BB
BT020R BB
D204FK
- -
D204K
MEZ4A FRONT
MEZ4A
250 kPa (2.50 kgf/cm
2
,
36 psi)
290 kPa (2.90 kgf/cm
2
,
42 psi)
250 kPa (2.50 kgf/cm
2
,
36 psi)
290 kPa (2.90 kgf/cm
2
,
42 psi)
1.5 mm (0.06 in)
2.0 mm (0.08 in)
18 N·m (1.8 kgf·m, 13 lbf.ft)
12 N·m (1.2 kgf·m, 9 lbf·ft)
10 N·m (1.0 kgf·m, 7 lbf·ft)
29 N·m (3.0 kgf·m, 22 lbf.ft)
26 N·m (2.7 kgf·m, 20 lbf.ft)
Apply grease to the threads
Apply clean engine oil to the threads
and f lange surface
Rear master cylinder push rod joint nut
74 N·m (7.5 kgf·m, 54 lbf·ft)
51 N·m (5.2 kgf·m, 38 lbf·ft)
64 N·m (6.5 kgf·m, 47 lbf·ft)
18 N·m (1.8 kgf·m, 13 lbf·ft)
3-2